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September 08, 2020 | Volume 16 Issue 34 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
THK's Versatile Transport System is a high-mix production solution that will keep your production line moving. Its linear motor drive enables high-speed operations, and processing can be performed directly on top of the system's freely recirculating sliders. This highly precise, modular system has many unique features, including easily adjustable stop positions, flex layouts with path splitting and parallelization, and easy addition/subtraction of extension pieces.
View the video.
Some Thomson smart linear actuators have a position-based synchro-nization option to help manage unbalanced loads when using multiple units. The system adjusts the speed of each actuator to keep them starting, moving, and stopping synchronously, regardless of their respective load distribution. So useful. So smart.
Learn all about this feature.
PI now offers fast delivery of the L-511 linear microposi-tioning stage, which is designed for applications requiring minimum incremental motion down to 20 nm and drive forces up to 22 lb. The L-511 can be combined to form XY or XYZ motion systems and integrated with rotary stages for enhanced flexibility. Features high-load recirculating ball bearings for exceptional durability, even under demanding, repetitive cycles. To enhance positioning accuracy and automation throughput, this stage integrates non-contact, direction-sensing optical reference point switches located at mid-travel.
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Inbolt and FANUC are launching a manufacturing breakthrough enabling FANUC robots to tackle one of the most complex automation challenges: performing production tasks on continuously moving parts at line speeds. With Inbolt's AI-powered 3D vision, manufacturers can now automate screw insertion, bolt rundown, glue application, and other high-precision tasks on parts moving down the line without costly infrastructure investments or cycle time compromises.
Learn more.
THK has developed its best-performing, high-speed rotary bearing ever: the High-Speed, Double-Row Angular Contact Ring BWH. This rotary bearing has balls aligned inside a cage between the inner and outer rings and is part of the THK Rotary Series, along with the cross-roller ring. The main features of this product are its ability to receive loads in all directions as well as its high rigidity and rotational accuracy, which are equal to that of cross-roller rings. By adopting a new structure to change the rolling elements from rollers to balls, this product achieves the greatest high-speed performance ever offered by THK.
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As semicon-ductors and optical components become smaller and more sophisticated, the TZ Series of precision elevating tables from IKO International provides exceptional vertical positioning accuracy in a compact size. This unit features a unique wedge mechanism guided in the vertical direction by a pair of IKO C-Lube Super MX linear motion rolling guides arranged in parallel to achieve highly precise positioning with exceptional rigidity. An optional linear encoder provides full closed loop control to achieve positioning accuracy as high as 0.005 mm, with repeatability of +/-0.001 mm.
Learn more and get all the specs.
The COBOTTA PRO from DENSO Robotics is a lightweight, high-speed collaborative robot designed for communication between workers and robots while maximizing productivity. It delivers a blend of productivity and safety for both simple tasks and multi-step processes like assembly and inspection work. The 6-axis unit operates at speeds up to 2,500 mm per sec when no workers are near and slows or stops when people approach. Two models available: PRO 900 (max payload 6 kg) and PRO 1300 (max payload 12 kg). Many more functions and features.
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New powerful, low-profile, pull-type clapper solenoids are available from Magnetic Sensor Systems (MSS). Applications include valve control, locks, starters, ventilators, clamping, sorting, appliances, tools, HVAC, brakes, clutches, switches, mixing, fire suppression systems, door controls, detent latches, and more. The S-16-264 Series of 17 Pull-Type Clapper Solenoids have ampere turns (windings) adjusted to meet the specific force and duty cycle requirements of your application. They provide up to 130 lb (578 N) of force.
Get all the specs for these solenoids and other options.
Bishop-Wisecarver provides a quick, very useful guide to help you evaluate the right drive strategy for your system: belt, screw, or chain-driven actuator. Each drive type has unique advantages and limitations, so evaluating all your options will help you find the most suitable actuator setup for your specific application needs.
Read the Bishop-Wisecarver blog.
PI, a global leader in precision motion control and nanoposi-tioning, now offers fast delivery of the L-511 linear micropositioning stage, which is designed for applications requiring minimum incremental motion down to 20 nm, drive forces up to 22 lb, and multi-axis configuration options. The L-511 can be combined to form XY or XYZ motion systems and integrated with rotary stages. A variety of drive and encoder options (stepper and servo motors, rotary, and linear encoders) enable ultra-fine sensitivity. Applications include: metrology, laser processing, semiconductors, biotech, optical alignment, and advanced automation.
Learn more and get all the specs.
According to the experts at Lin Engineering, there are two primary types of stepper motors to consider: permanent magnet (PM) and hybrid. But which is right for your application? Both types have their advantages and disadvantages, and the choice ultimately depends on your specific requirements.
Read this informative Lin Engineering article.
The new drylin WWP linear guide from igus features a PTFE-free locking carriage. Engineered from lubrication-free, high-performance polymers and aluminum, the guide offers a lightweight, hygienic, and low-maintenance alternative to complex mechanical and electronic adjustment systems. It is significantly more compact and lightweight than conventional recirculating ball-bearing systems. Applications include interior components in vehicles, aircraft, and furniture.
Learn more and get all the specs.
MAXXDRIVE industrial gear units from NORD DRIVE-SYSTEMS are an established drive solution for heavy-duty applications. In addition to conveying, lifting, and driving, they also play an important role in mixing and agitating systems. MAXXDRIVE units feature a compact, one-piece UNICASE housing that delivers long service life, easy maintenance, and quiet operation. Their robust design handles high axial and radial loads, achieves output torques up to 2,495,900 lb-in., and powers up to 8,075 hp.
Learn more.
According to PBC Linear, their new non-captive linear actuators are different from the more common external versions of lead screw-driven linear actuators because they allow the lead screw to completely pass through the motor. This fundamental difference offers advantages for designs that have limited space available or for engineers looking to shrink the overall size of their design package.
Read the full PBC Linear blog.
Güdel Inc. is highlighting new technologies at Automate 2025 booth #2418 that demonstrate its unmatched ability to solve automation engineering challenges. One is the Cobomover, a 7th-axis linear track purpose-built for collaborative and lightweight robots. Designed and manufactured in Switzerland, this unit extends the working range of robots up to 5 m, allowing them to operate multiple workstations and perform a variety of tasks without manual repositioning. Compatible with over 60 cobots and small traditional robots.
Learn more and get all the specs.
A new, miniature, low-frequency antenna with enhanced bandwidth will enable robust networking among compact, mobile robots in complex environments.
In a collaborative effort between the U.S. Army Combat Capabilities Development Command's (CCDC) Army Research Laboratory and the University of Michigan, researchers developed a novel design approach that improves upon limitations of conventional antennas operating at low frequencies -- demonstrating smaller antennas that maintain performance.
U.S. Army researchers have developed an active matching technique to equip robotic ground vehicles with powerful, miniature antennas. [Credit: U.S. Army photo]
Impedance matching is a key aspect of antenna design, ensuring that the radio transmits power through the antenna with minimal reflections while in transmit mode -- and that when the antenna is in receive mode, it captures power to efficiently couple to the radio over all frequencies within the operational bandwidth.
"Conventional impedance matching techniques with passive components -- such as resistors, inductors and capacitors -- have a fundamental limit, known as the Chu-Wheeler limit, which defines a boundary for the maximum achievable bandwidth-efficiency product for a given antenna size," said Army researcher Dr. Fikadu Dagefu. "In general, low-frequency antennas are physically large, or their miniaturized counterparts have very limited bandwidth and efficiency, resulting in higher power requirement."
With those challenges in mind, the researchers developed a novel approach that improves bandwidth and efficiency without increasing size or changing the topology of the antenna.
"The proposed impedance matching approach applies a modular active circuit to a highly miniaturized, efficient, lightweight antenna -- overcoming the aforementioned Chu-Wheeler performance limit," said Army postdoctoral researcher Dr. Jihun Choi. "This miniature, actively matched antenna enables the integration of power-efficient, low-frequency radio systems on compact mobile agents such as unmanned ground and aerial vehicles."
The researchers said this approach could create new opportunities for networking in the Army.
The ability to integrate low-frequency radio systems with low size, weight, and power (or SWAP) opens the door for the exploitation of this underutilized and underexplored frequency band as part of the heterogeneous autonomous networking paradigm. In this paradigm, agents equipped with complementary communications modalities must adapt their approaches based on challenges in the environment for that specific mission. Specifically, the lower frequencies are suitable for reliable communications in complex propagation environments and terrain due to their improved penetration and reduced multipath.
"We integrated the developed antenna on small, unmanned ground vehicles and demonstrated reliable, real-time digital video streaming between UGVs, which has not been done before with such compact low-frequency radio systems," Dagefu said. "By exploiting this technology, the robotic agents could coordinate and form teams, enabling unique capabilities such as distributed on-demand beamforming for directional and secure battlefield networking."
This prototype miniature antenna is integrated on an unmanned ground vehicle with a software-defined radio and other robotic sensors. The system streams video between the UGV and a second node. [Credit: U.S. Army photo]
With more than 80% of the world's population expected to live in dense urban environments by 2050, innovative Army networking capabilities are necessary to create and maintain transformational overmatch, the researchers said. Lack of fixed infrastructure coupled with the increasing need for a competitive advantage over near-peer adversaries imposes further challenges on Army networks, a top modernization priority for multi-domain operations.
While previous experimental studies demonstrated bandwidth enhancement with active matching applied to a small non-resonant antenna (e.g., a short metallic wire), no previous work simultaneously ensures bandwidth and radiation efficiency enhancement compared to small, resonant antennas with performance near the Chu-Wheeler limit.
The Army-led active matching design approach addresses these key challenges stemming from the tradeoff among bandwidth, efficiency, and stability. The researchers built a 15-cm prototype (2% of the operating wavelength) and demonstrated that the new design achieves more than threefold bandwidth enhancement compared to the same antenna without applying active matching, while also improving the transmission efficiency 10 times compared to the state-of-the-art actively matched antennas with the same size.
"In the design, a highly accurate model captures sharp impedance variation of the highly miniaturized resonant antenna" Choi said. "Based on the model, we develop an active matching circuit that enhances bandwidth and efficiency simultaneously while ensuring the circuit is fully stable."
The team published their research, "A Miniature Actively Matched Antenna for Power-Efficient and Bandwidth-Enhanced Operation at Low VHF," authored by Drs. Jihun Choi, Fikadu Dagefu, Brian Sadler, and Prof. Kamal Sarabandi, in the peer-reviewed journal Institute of Electrical and Electronics Engineers Transactions on Antennas and Propagation.
"This technology is ripe for future development and transition to our various partners within the Army," Dagefu said. "We are optimistic that with the integration of aspects of our heterogeneous networking research, this technology will further develop and will be integrated into future Army communications systems."
Source: CCDC Army Research Laboratory
Published September 2020