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Robots think and act on the fly at moving assembly line speeds

Inbolt and FANUC are launching a manufacturing breakthrough enabling FANUC robots to tackle one of the most complex automation challenges: performing production tasks on continuously moving parts at line speeds. With Inbolt's AI-powered 3D vision, manufacturers can now automate screw insertion, bolt rundown, glue application, and other high-precision tasks on parts moving down the line without costly infrastructure investments or cycle time compromises.
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Best high-speed rotary bearing in THK history

THK has developed its best-performing, high-speed rotary bearing ever: the High-Speed, Double-Row Angular Contact Ring BWH. This rotary bearing has balls aligned inside a cage between the inner and outer rings and is part of the THK Rotary Series, along with the cross-roller ring. The main features of this product are its ability to receive loads in all directions as well as its high rigidity and rotational accuracy, which are equal to that of cross-roller rings. By adopting a new structure to change the rolling elements from rollers to balls, this product achieves the greatest high-speed performance ever offered by THK.
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Elevating tables: Precise vertical positioning in tight spaces

As semicon-ductors and optical components become smaller and more sophisticated, the TZ Series of precision elevating tables from IKO International provides exceptional vertical positioning accuracy in a compact size. This unit features a unique wedge mechanism guided in the vertical direction by a pair of IKO C-Lube Super MX linear motion rolling guides arranged in parallel to achieve highly precise positioning with exceptional rigidity. An optional linear encoder provides full closed loop control to achieve positioning accuracy as high as 0.005 mm, with repeatability of +/-0.001 mm.
Learn more and get all the specs.

This cobot is all about safety around people

The COBOTTA PRO from DENSO Robotics is a lightweight, high-speed collaborative robot designed for communication between workers and robots while maximizing productivity. It delivers a blend of productivity and safety for both simple tasks and multi-step processes like assembly and inspection work. The 6-axis unit operates at speeds up to 2,500 mm per sec when no workers are near and slows or stops when people approach. Two models available: PRO 900 (max payload 6 kg) and PRO 1300 (max payload 12 kg). Many more functions and features.
Learn more.

Powerful, pull-type clapper solenoids handle myriad jobs

New powerful, low-profile, pull-type clapper solenoids are available from Magnetic Sensor Systems (MSS). Applications include valve control, locks, starters, ventilators, clamping, sorting, appliances, tools, HVAC, brakes, clutches, switches, mixing, fire suppression systems, door controls, detent latches, and more. The S-16-264 Series of 17 Pull-Type Clapper Solenoids have ampere turns (windings) adjusted to meet the specific force and duty cycle requirements of your application. They provide up to 130 lb (578 N) of force.
Get all the specs for these solenoids and other options.

Tech Tip: Belt, screw, or chain-driven actuator?

Bishop-Wisecarver provides a quick, very useful guide to help you evaluate the right drive strategy for your system: belt, screw, or chain-driven actuator. Each drive type has unique advantages and limitations, so evaluating all your options will help you find the most suitable actuator setup for your specific application needs.
Read the Bishop-Wisecarver blog.

Ultra-precise linear stage -- down to 0.005 microns

PI, a global leader in precision motion control and nanoposi-tioning, now offers fast delivery of the L-511 linear micropositioning stage, which is designed for applications requiring minimum incremental motion down to 20 nm, drive forces up to 22 lb, and multi-axis configuration options. The L-511 can be combined to form XY or XYZ motion systems and integrated with rotary stages. A variety of drive and encoder options (stepper and servo motors, rotary, and linear encoders) enable ultra-fine sensitivity. Applications include: metrology, laser processing, semiconductors, biotech, optical alignment, and advanced automation.
Learn more and get all the specs.

Choosing the right stepper motor: PM or hybrid?

According to the experts at Lin Engineering, there are two primary types of stepper motors to consider: permanent magnet (PM) and hybrid. But which is right for your application? Both types have their advantages and disadvantages, and the choice ultimately depends on your specific requirements.
Read this informative Lin Engineering article.

New PTFE-free linear guide for precise positioning

The new drylin WWP linear guide from igus features a PTFE-free locking carriage. Engineered from lubrication-free, high-performance polymers and aluminum, the guide offers a lightweight, hygienic, and low-maintenance alternative to complex mechanical and electronic adjustment systems. It is significantly more compact and lightweight than conventional recirculating ball-bearing systems. Applications include interior components in vehicles, aircraft, and furniture.
Learn more and get all the specs.

Heavy-duty gear units for mixing and agitating systems

MAXXDRIVE industrial gear units from NORD DRIVE-SYSTEMS are an established drive solution for heavy-duty applications. In addition to conveying, lifting, and driving, they also play an important role in mixing and agitating systems. MAXXDRIVE units feature a compact, one-piece UNICASE housing that delivers long service life, easy maintenance, and quiet operation. Their robust design handles high axial and radial loads, achieves output torques up to 2,495,900 lb-in., and powers up to 8,075 hp.
Learn more.

What are non-captive linear actuators?

According to PBC Linear, their new non-captive linear actuators are different from the more common external versions of lead screw-driven linear actuators because they allow the lead screw to completely pass through the motor. This fundamental difference offers advantages for designs that have limited space available or for engineers looking to shrink the overall size of their design package.
Read the full PBC Linear blog.

Güdel introduces Swiss-quality tracks for cobots

Güdel Inc. is highlighting new technologies at Automate 2025 booth #2418 that demonstrate its unmatched ability to solve automation engineering challenges. One is the Cobomover, a 7th-axis linear track purpose-built for collaborative and lightweight robots. Designed and manufactured in Switzerland, this unit extends the working range of robots up to 5 m, allowing them to operate multiple workstations and perform a variety of tasks without manual repositioning. Compatible with over 60 cobots and small traditional robots.
Learn more and get all the specs.

New open-center XYZ stage

ThruSight-Focus is a high-performance, compact motion platform specifically engineered for applications requiring dual-side access to the sample or workpiece. It pairs ALIO's monolithic open-center XY stage -- known for its nanometer-level precision, crossed roller bearings, and direct linear drives -- with a novel Z-wedge mechanism that converts horizontal drive force into vertical motion via direct drive. This innovative architecture eliminates backlash, enhances servo responsiveness, and delivers fast, stable Z-axis movements -- all within a low-profile footprint.
Learn more.

Eaton unveils differential engineered for EVs

Intelligent power management company Eaton launched a new differential engineered specifically for electric vehicles at Auto Shanghai 2025 in China. The innovative design addresses the unique challenges presented by EV propulsion systems, including shared low-viscosity oil environments, increased sensitivity to noise, and the demands of high and instant torque delivery.
Read the full article.

Top Product: Integrated servo system is 20% smaller than standalone unit

Applied Motion Products has introduced the MDX+ series, a family of low-voltage servo systems that integrate a servo drive, motor, and encoder into one package. This all-in-one drive is an ideal solution for manufacturers in logistics, AGV, medical, semiconductor, the solar industries, and many others.
Read the full article.

Drones team up to deliver heavy packages using new control system

Researchers have developed a modular solution for handling larger packages without the need for a complex fleet of drones of varying sizes. By allowing teams of small drones to lift objects collaboratively using an adaptive control algorithm, the strategy could allow a wide range of packages to be delivered using a combination of several standard-sized vehicles. [Credit: John Toon, Georgia Tech]

 

 

 

 

Many parcel delivery drones of the future are expected to handle packages weighing 5 lb or less, a restriction that would allow small, standardized UAVs to handle a large percentage of the deliveries now done by ground vehicles. But will that relegate heavier packages to slower delivery by conventional trucks and vans?

A research team at the Georgia Institute of Technology has developed a modular solution for handling larger packages without the need for a complex fleet of drones of varying sizes. By allowing teams of small drones to collaboratively lift objects using an adaptive control algorithm, the strategy could allow a wide range of packages to be delivered using a combination of several standard-sized vehicles.

Beyond simplifying the drone fleet, the work could provide more robust drone operations and reduce the noise and safety concerns involved in operating large autonomous UAVs in populated areas. In addition to commercial package delivery, the system might also be used by the military to resupply small groups of soldiers in the field.

"A delivery truck could carry a dozen drones in the back, and depending on how heavy a particular package is, it might use as many as six drones to carry the package," said Jonathan Rogers, the Lockheed Martin Associate Professor of Avionics Integration in Georgia Tech's Guggenheim School of Aerospace Engineering. "That would allow flexibility in the weight of the packages that could be delivered and eliminate the need to build and maintain several different sizes of delivery drones."

The research was supported, in part, by a National Science Foundation graduate student fellowship, and by the Hives independent research and development program of the Georgia Tech Research Institute. A paper on the research has been submitted to the Journal of Aircraft.

A centralized computer system developed by graduate student Kevin Webb would monitor each of the drones lifting a package, sharing information about their location and the thrust being provided by their motors. The control system would coordinate the issuance of commands for navigation and delivery of the package.

VIDEO: Small drones work together to lift and deliver packages. [Credit: Georgia Tech]

"The idea is to make multi-UAV cooperative flight easy from the user perspective," Rogers said. "We take care of the difficult issues using the on-board intelligence, rather than expecting a human to precisely measure the package weight, center of gravity, and drone relative positions. We want to make this easy enough so that a package delivery driver could operate the system consistently."

The challenges of controlling a group of robots connected together to lift a package is more complex in many ways than controlling a swarm of robots that fly independently.

"Most swarm work involves vehicles that are not connected, but flying in formations," Rogers said. "In that case, the individual dynamics of a specific vehicle are not constrained by what the other vehicles are doing. For us, the challenge is that the vehicles are being pulled in different directions by what the other vehicles connected to the package are doing."

The team of drones would autonomously connect to a docking structure attached to a package, using an infrared guidance system that eliminates the need for humans to attach the vehicles. That could come in handy for drones sent to retrieve packages that a customer is returning. By knowing how much thrust they are producing and the altitude they are maintaining, the drone teams could even estimate the weight of the package they're picking up.

Webb and Rogers have built a demonstration in which four small quadrotor drones work together to lift a box that's 2 ft by 2 ft by 2 ft and weighs 12 lb. The control algorithm isn't limited to four vehicles and could manage "as many vehicles as you could put around the package," Rogers said.

For the military, the modular cargo system could allow squads of soldiers at remote locations to be resupplied without the cost or risk of operating a large autonomous helicopter. A military UAV package-retrieval team could be made up of individual vehicles carried by each soldier.

"That would distribute a big lifting capability in smaller packages, which equates to small drones that could be used to team up," Rogers said. "Putting small drones together would allow them to do bigger things than they could do individually."

Bringing multiple vehicles together creates a more difficult control challenge, but Rogers argues the benefits are worth the complexity. "The idea of having multiple machines working together provides better scalability than building a larger device every time you have a larger task," he said. "We think this is the right way to fill that gap."

Using multiple drones to carry a heavy package could also allow more redundancy in the delivery system. Should one of drones fail, the others should be able to pick up the load -- an issue managed by the central control system. That part of the control strategy hasn't yet been tested, but it is part of Rogers' plan for future development of the system.

More research is also needed on the docking system that connects the drones to packages. The structures will have to be made strong and rigid enough to connect to and lift the packages, while being inexpensive enough to be disposable.

"I think the major technologies are already here, and given an adequate investment, a system could be fielded within five years to deliver packages with multiple drones," Rogers said. "It's not a technical challenge as much as it is a regulatory issue and a question of societal acceptance."

Source: Georgia Tech

Published April 2021

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