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April 12, 2022 | Volume 18 Issue 14 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Automation-Direct has entered the industrial vision market with the addition of the Datalogic Smart Vision sensor. This sensor is an intelligent self-contained system that can capture an object's image as it passes by and make decisions based on the details of that image. Built around a powerful multiprocessor platform featuring embedded artificial intelligence tech, the Smart-VS sensor is highly advanced but remains simple to configure. Applications include part orientation for pick-and-place systems, verifying proper application of tamper-proof seals, and checking solder connections in circuit board production.
Learn more.
SCHURTER continues to meet today's increasing demand for smaller electronic equipment with the launch of its 5121 filtered appliance inlet. The compact filter series features an IEC C14 inlet with capacitors and a fully encased steel housing that reliably shields high-frequency interference conducted through cables or radiated interference. Targeted for applications with shallow installation depth, the new 5121 filter series is available in both standard and medical M80 versions, making it well suited for lab, industrial, medical, telecom, audio/video, and office equipment.
Learn more and get the specs.
Amphenol RF has expanded their AUTOMATE Type A mini-FAKRA breakout cable line with additional connector configurations and cable types. The cable assemblies combine industry-standard FAKRA connectors with next-gen mini-FAKRA. This combination allows for a compact solution at the compute module -- an industry-standard sealed solution at the connected device with a max frequency of 3 GHz for automotive and industrial applications such as compute modules, camera systems, and warehouse robotics. This assembly creates a waterproof seal at the connected device for added versatility.
Learn more.
The GOM ScanCobot is a mobile measuring station with a collaborative robot, a motorized rotation table, and powerful software that is smart enough to figure out the optimal positions to scan to get the most comprehensive profile possible on a part. The system provides cleaner, more accurate data than manual scans. Exact Metrology has the ScanCobot technology at their Milwaukee area office. Learn about its impressive capabilities.
Read the full article.
Owl Autonomous Imaging is offering a new whitepaper that explains how the Owl Thermal Ranger uses convolutional neural networks (CNNs) to accurately and reliably locate and classify pedestrians and animals in the dark from their own thermal signatures using just one infrared camera. This whitepaper covers the history of convolutional neural networks, how the technology works (AI/machine training), why Owl thinks the CNN approach is the best solution to address current pedestrian safety concerns, and how auto manufacturers can implement it. Very interesting.
Get the Owl AI whitepaper.
High-voltage applications such as HVAC controls, appliance and white goods controls, metering, automation, medical devices, digital storage, and surge-protection devices typically require resistors with high working voltage that may be challenging to find. If the applications are low current or low energy, film resistors are an ideal technology. The ASR/ASRM series from Stackpole offers high working voltages, high pulse voltage handling, and well-defined pulse behavior. For applications with high-voltage surge and low-energy requirements, the ASR/ASRM is a viable replacement for carbon composition resistors, providing improved electrical and environmental stability, better tolerance and TCR, with better long-term availability.
Learn more.
Rotary Systems has put together a really nice basic primer on slip rings -- electrical collectors that carry a current from a stationary wire into a rotating device. Common uses are for power, proximity switches, strain gauges, video, and Ethernet signal transmission. This introduction also covers how to specify, assembly types, and interface requirements. Rotary Systems also manufactures rotary unions for fluid applications.
Read the overview.
The Abaqus Unified FEA product suite offers powerful and complete solutions for both routine and sophisticated engineering problems. Best-in-class companies are taking advantage of these complete solutions for realistic simulation to consolidate their processes and tools, reduce costs and inefficiencies, and gain a competitive advantage. From new techniques in analysis, modeling, and visualization to special features for structural mechanics and linear dynamics, learn what's new in Abaqus 2023.
Learn more.
Join Dominic Testo, business development manager for Specialty Silicone Products, for this on-demand, in-depth presentation called "EMI/RFI Gasketing: Outside-the-Box Solutions to Protect What's in the Box." Learn about new ways to overcome the restraints caused by outdated compression molding processes; new materials to overcome galvanic corrosion issues; new softer, compliant materials used for shielding; and a whole lot more.
View the video.
TDK has collaborated with Texas Instruments on the new i3 Micro Module, the world's first sensor module with built-in edge AI and wireless mesh connectivity. The i3 Micro Module's ultracompact battery-powered wireless sensor allows users to achieve sensing at almost any desired position without physical constraints like wiring. This dramatically expedites the prediction of anomalies in machinery and equipment, enabling an ideal Condition-based Monitoring implementation for an enhanced smart factory environment.
Learn more.
Misalignment causes at least half of all damage to rotating machinery, but instead of fixing the problem, teams often just treat the symptoms by replacing bearings, couplings, and seals. The new Fluke 831 Laser Shaft Alignment Tool makes shaft alignment easy with an intuitive guided user interface that enables quick and complete shaft alignment without advanced training or complicated programs.
Learn more.
OMNIVISION has just announced the OG0VE global shutter (GS) image sensor, a small-form-factor, high-sensitivity device for AR/VR/MR, metaverse, drone, machine vision, and barcode scanner products. This new-generation image sensor is 26% smaller and more than 50% more power efficient than its predecessor. It supports one-lane MIPI D-PHY at up to 800 Mbps and was designed to address the high market demand for the smallest and lowest power-consuming cameras.
Learn more.
Alpha and Omega Semiconductor Limited has introduced an extension to its compact Smart Motor Module (SMM) family. Available in an ultra-compact, thermally enhanced 3-mm x 3-mm QFN-18L package, the highly integrated AOZ9530QV SMM is a half-bridge power stage with a slew of features and protections that simplify motor drive designs. It is suitable for use in a large number of BLDC fan applications ranging from PC and server fans to seat cooling and home appliances.
Learn more.
From 5G systems to radio and antenna applications, wireless communication accompanies us throughout our daily lives, so the demand for universal high-frequency amplifiers is correspondingly high. By selecting the optimal passive components, the transmission characteristics of the amplifier can be improved during development. A well-designed layout further improves RF performance. The aim is to transmit both RF signals and the DC supply on a single line without interference or cross-talk. A key component is the inductor for decoupling the RF and DC supplies.
Read this in-depth Würth Elektronik application note.
Melexis' new LIN pre-driver IC for relay DC motors offers a combination of high power, compactness, and attractive pricing. The MLX81160 is the latest addition to the company's Gen3 family of compatible embedded motor drivers. Its 48-KB of memory (16 KB ROM for the included LIN protocol and 32 KB Flash for the application software) is suitable for applications like window regulators.
Learn more.
The University of Central Florida (UCF) was recently awarded a grant worth $4.4 million from the U.S. Department of Energy (DOE) to determine if a pre-packaged pod is an effective method to deploy very efficient heating, cooling, and water heating systems to thousands of homes.
The DOE awarded $32 million to seven teams that will manage 30 demonstration projects nationwide. Finding effective ways to retrofit existing and older buildings to be more energy efficient is critical, considering there are 130 million buildings in the United States today and about 75% of them are expected to still be standing in 2050, according to the DOE. Upgrading older homes is often expensive and intrusive, which makes homeowners less likely to make the investment. The pod system holds promise because it is expected to reduce energy use by 50-75% and is less disruptive to install, according to the researchers.
FSEC Energy Research Center at the University of Central Florida, in partnership with National Association of State Energy Officials and ROC USA, will retrofit eight manufactured homes and four single-family homes with the pod technology called PV-GEMS. The Photovoltaic (PV)-powered, Grid Enhanced Mechanical Solution (GEMS) consists of high-efficiency heat pumps for heating, cooling, and water heating. This equipment is partially powered by a photovoltaic and battery back-up system. Components are pre-packaged in a "pod" that is largely assembled off-site and installed outside the home, minimizing disruption to residents.
PV-GEMS prototype systems were designed with energy simulations in Phase 1, while Phase 2 will be demonstration and deployment. [Credit: Nick Waters, FSEC @ University of Central Florida]
"We have an opportunity to make a significant difference in reducing energy costs for people living in less-efficient existing homes, thereby making a lasting impact on people's lives," says Eric Martin, principal investigator on the project and program director at UCF's FSEC Energy Research Center. "The PV-GEMS concept is especially effective when deployed alongside more conventional cost-effective, non-disruptive energy-efficient retrofit strategies."
The university will demonstrate the retrofit strategy in six states across different climate zones -- Colorado, Georgia, Massachusetts, North Carolina, Oregon, and Texas. A commercialization plan to manufacture and deploy the retrofit strategy at scale will be developed, as well as training materials for installers.
"A unique feature of this system is that it doesn't need to send excess solar energy back to the utility grid and instead uses or stores the energy at the house," says Carlos Colon, co-principal investigator of the project. In addition to energy and carbon savings, the concept offers the additional benefit of resiliency by being able to operate when the grid goes down.
While PV-GEMS can work with most single-family attached and detached housing, the team is initially targeting older manufactured homes, which are often difficult to retrofit using traditional approaches. There are more than 6.7 million manufactured homes nationwide, and 45% of residents who live in manufactured homes are highly energy burdened.
Source: University of Central Florida
Published April 2022