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June 21, 2022 | Volume 18 Issue 23 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Keysight Technologies has developed an optically isolated differential probing family dedicated to enhancing efficiency and performance testing of fast-switching devices such as wide-bandgap GaN and SiC semiconductors. Validation of floating half-bridge and full-bridge architectures commonly used in power conversion, motor drives, and inverters requires measurement of small differential signals riding on high common-mode voltages. This measurement can be challenging due to voltage source fluctuations relative to ground, noise interference, and safety concerns.
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EXAIR's ATEX Cabinet Cooler® Systems deliver a powerful and affordable solution for keeping electrical enclosures cool in hazardous ATEX classified areas -- and they're now available in durable aluminum construction. Engineered for use in Zones 2 and 22, these coolers are UL tested, CE compliant, and meet stringent ATEX standards for purged and pressurized enclosures. With cooling capacities up to 5,600 Btu/Hr., ATEX Cabinet Coolers are ideal for preventing overheating in electrical cabinets. EXAIR offers a comprehensive lineup of systems.
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Automation-Direct's Practical Guide to Program-mable Logic Controllers Handbook has been improved with tons of new need-to-know info, making it a more comprehensive guide to the world of PLCs. Besides covering the basics of PLC history, PLC hardware, and PLC software, this guide takes you deeper into the ever-changing world of PLC communication, the importance of feedback loops, cyber security, and many other areas that are a must-know for any PLC novice or seasoned automation professional.
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Get your customers to feel the difference your products make. TDK has released a development starter kit for fast haptics prototyping. It gives mechanical designers and engineers first impressions of the haptic feedback using PowerHap piezo actuators, shows how the mechanical integration works, and provides a reference design. Applications include automotive, displays and tablets, household appliances, vending machines, game controllers, industrial equipment, and medical devices.
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Need precision fastening with ESD protection at the smallest torque levels? Mountz has you covered. The new FG Mini ESD Preset Torque Screwdriver is built for low-torque, high-precision tasks. Its compact design makes it ideal for tight spaces and small fasteners, while delivering the same reliable control and ESD protection users have come to expect from Mountz. Two models available: FG25z (3 to 25 ozf.in, 2 to 17.7 cN-m) and FG50z (20 to 50 ozf.in, 14.1 to 35.3 cN-m).
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Automation-Direct has added Laumas precision-engineered load cells, transmitters, and accessories that deliver reliable performance in industrial weighing and force measurement applications. The FCAL series high-precision bending beam load cells are ideal for low- to mid-capacity systems. CTL series load cells are designed for both tension and compression, with excellent linearity. The CBL series low-profile compression load cells are perfect for space-limited applications. Laumas load cell transmitters are available too for precise monitoring and control. Very good pricing.
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Improper grounding can create problems in data logging, data acquisition, and measurement and control systems. One of the most common problems is known as ground loop feedback. Experts at CAS DataLoggers run through five ways to eliminate this problem.
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According to Automation-Direct, "Braking resistors don't actually provide braking directly -- rather, they allow a drive to stop a loaded motor faster." Why is this important? Protect your AC or DC drive system from regenerative voltage that can create an over-voltage fault on the drive -- especially with high inertial loads or rapid deceleration.
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Static electricity isn't just a nuisance; it's a serious threat to manufacturing efficiency, product integrity, and workplace safety. Unchecked static can lead to costly downtime, product defects, material jams, and even hazardous shocks to employees. If static is interfering with your processes, EXAIR's upgraded Model 7905 Digital Static Meter offers an essential first step in identifying and eliminating the problem. With just the press of a button, this easy-to-use, handheld device pinpoints the highest voltage areas in your facility, helping you diagnose static issues before they become a problem.
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Modulating a laser beam's intensity distribution optimizes energy delivery to the process zone, resulting in better cutting speed, cut edge quality, and cut kerf geometry. Scientists in Belgium have come up with a new method that they say produces better cutting results.
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The new PLC CPI-PS10CM4 from Contec Co. is a compact embedded programmable logic controller (PLC) that is loaded with CODESYS, the world's most widely used software PLC. This product uses Contec's original single-board computer, which is based on Raspberry Pi's latest embedded module, the Compute Module 4 (CM4). By using the wide range of peripheral devices for Raspberry Pi, such as Contec's CPI Series, you can build various control applications in a PLC language that complies with the IEC 61131-3 international standard.
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Saelig Company has introduced the Sensor Technology SGR525/526 Series Torque Sensors to provide precision torque monitoring that is critical for performance and safety. The square drive design (for applications with non-cylindrical shafts) allows for seamless integration into power tools, test rigs, industrial machinery, and precision fastening applications, ensuring superior torque measurement without the need for additional adapters or modifications. The SGR525 offers torque measurement only, while the SGR526 provides torque, speed, and power measurement using a 360-pulse-per-revolution encoder. Industries include automotive, aerospace, manufacturing, and research and development.
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Wider conveyor belts operating at higher speeds are now commonplace in modern logistics. To keep up, SVS-Vistek is offering a cost-effective alternative to multi-camera systems with its fxo901CXGE 10-GigE color camera featuring the Sony IMX901-AQR wide-aspect global shutter 16.4-megapixel CMOS sensor. Unlike standard cameras, this unit captures targets in a wide field of view while maintaining high resolutions. The 4:1 horizontal aspect ratio allows one fxo901CXGE to replace an entire multi-camera system, removing the need for image synchronization.
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The FLIR TG268 is a next-generation thermal imager that provides professionals in the utility, manufacturing, electrical, automotive, and industrial sectors with a lightweight, handheld, affordable condition monitoring tool. Latest enhancements include higher temperature ranges, improved resolution, and larger data storage capacity. Go beyond the restrictions of single-spot IR thermometers to view and evaluate hot and cold spots that may signify potentially dangerous issues. Accurately measure temps from -25 to 400 C. Native thermal images improved with Super Resolution upscaling.
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Find out what's new in SOLIDWORKS 2025 when it comes to sheet metal and weldments, and learn some valuable tips and tricks along the way from TriMech. Topics covered include copying cut list properties, bend notches, tab and slot enhancements, groove beads (a new type of weld bead), performance enhancements, and more. When you're done, check out TriMech's full YouTube channel filled with educational material.
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Researchers demonstrated a silicon-based optical communication link that combines two multiplexing technologies to create 40 optical data channels. The ring-shaped photonic crystal resonator (left) features a nanopattern inside (right) that splits a selected resonant mode for comb generation. Images taken with scanning electron microscopy. [Credit: Su-Peng Yu, NIST]
Researchers have demonstrated a silicon-based optical communication link that combines two multiplexing technologies to create 40 optical data channels that can simultaneously move data. The new chip-scale optical interconnect can transmit about 400 GB of data per second -- the equivalent of about 100,000 streaming movies. This could improve data-intensive internet applications from video streaming services to high-capacity transactions for the stock market.
"As demands to move more information across the internet continue to grow, we need new technologies to push data rates further," said Peter Delfyett, who led the University of Central Florida College of Optics and Photonics (CREOL) research team. "Because optical interconnects can move more data than their electronic counterparts, our work could enable better and faster data processing in the data centers that form the backbone of the internet."
A multi-institutional group of researchers describes the new optical communication link in the Optica Publishing Group journal Optics Letters. It achieves 40 channels by combining a frequency comb light source based on a new photonic crystal resonator developed by the National Institute of Standards and Technology (NIST) with an optimized mode-division multiplexer designed by the researchers at Stanford University. Each channel can be used to carry information much like different stereo channels, or frequencies, transmit different music stations.
"We show that these new frequency combs can be used in fully integrated optical interconnects," said Chinmay Shirpurkar, co-first author of the paper. "All the photonic components were made from silicon-based material, which demonstrates the potential for making optical information handling devices from low-cost, easy-to-manufacture optical interconnects."
In addition to improving internet data transmission, the new technology could also be used to make faster optical computers that could provide the high levels of computing power needed for artificial intelligence, machine learning, large-scale emulation, and other applications.
Using multiple light dimensions
The new work involved research teams led by Firooz Aflatouni of the University of Pennsylvania, Scott B. Papp from NIST, Jelena Vuckovic from Stanford University, and Delfyett from CREOL. It is part of the DARPA Photonics in the Package for Extreme Scalability (PIPES) program, which aims to use light to vastly improve the digital connectivity of packaged integrated circuits using microcomb-based light sources.
The researchers created the optical link using tantalum pentoxide (Ta2O5) waveguides on a silicon substrate fabricated into a ring with a nanopatterned oscillation on the inner wall. The resulting photonic crystal micro-ring resonator turns a laser input into 10 different wavelengths. They also designed and optimized a mode-division multiplexer that transforms each wavelength into four new beams that each have different shapes. Adding this spatial dimension enables a fourfold increase in data capacity, creating the 40 channels.
The researchers designed and optimized a mode-division multiplexer that transforms each of the 10 wavelengths into four new beams that each have different shapes. This fourfold increase in data capacity creates 40 channels. [Credit: Kiyoul Yang, Stanford University]
Once the data is encoded onto each beam shape and each beam color, the light is recombined back into a single beam and transmitted to its destination. At the final destination, the wavelengths and beam shapes are separated so that each channel can be received and detected independently, without interference from the other transmitted channels.
"An advantage of our link is that the photonic crystal resonator enables easier soliton generation and a flatter comb spectrum than those demonstrated with conventional ring resonators," said co-first author Jizhao Zang from NIST. "These features are beneficial for optical data links."
Better performance with inverse design
To optimize the mode division multiplexer, the researchers used a computational nanophotonic design approach called photonic inverse-design. This method provides a more efficient way to explore a full range of possible designs while offering smaller footprints, better efficiencies, and new functionalities.
"The photonic inverse-design approach makes our link highly customizable to meet the needs of specific applications," said co-first author Kiyoul Yang from Stanford University.
Tests of the new device matched well with simulations and showed that the channels exhibited a low crosstalk of less than -20 dB. Using less than -10 dBm of received optical receiver power, the link performed error-free data transmission in 34 out of the 40 channels using a PRBS31 pattern, a standard used to test high-speed circuits under stress.
The researchers are now working to further improve the device by incorporating photonic crystal micro-ring resonators that produce more wavelengths or by using more complex beam shapes. Commercializing these devices would require the full integration of a transmitter and receiver chip with high bandwidth, low power consumption, and a small footprint. This could enable the next generation of optical interconnects for use in data-center networks.
Open-source code for the photonic optimization software used in the paper is available at https://github.com/stanfordnqp/spins-b.
Source: Optica
Published June 2022