May 23, 2023 Volume 19 Issue 20

Motion Control News & Products

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DURApulse GS30 AC Drives from AutomationDirect

Automation-Direct has added new high-performance DURApulse GS30 drives that support several control modes including sensorless vector control, closed-loop flux vector control, and torque control in a compact package. The GS30 series expands the DURApulse family by adding internal tension control loop expanded parameter sets for greater versatility, as well as optional EtherCAT and single- or dual-port EtherNet/IP communication cards. GS30 drives support up to four independent induction motor parameter sets or control of a single AC permanent magnet motor. Sizes up to 3 hp for a 230-VAC single-phase input, 50 hp for a 230-VAC three-phase input, and 100 hp for a 460-VAC three-phase input. This series offers PID control, built-in PLC functionality, and STO capability typically found with more expensive high-performance AC drives.
Learn more.


Power steering systems for warehouse and autonomous vehicles

Allied Motion has introduced the electric power steering (EPS) series for steer-by-wire warehouse vehicles, autonomous AGVs, and similar material transport vehicles. This compact system includes a fully integrated motor, gearbox, controller, and optional output pinion. It is available in three frame sizes and 16 models to cover virtually any electric steering requirement in applications from small pallet lifters to AGVs/AGCs to multi-ton reach trucks. An optional, patent-pending feature, Turning Wheel Absolute Position Control, allows the controller to know the turning wheel position without external sensors.
Learn more.


New brushless motors maximize power density

Allied Motion Technologies has introduced the KinetiMax 95 High Power Drive (HPD), an outer-rotor brushless motor. This frameless motor is designed to maximize power density for its volume with a nominal output torque of 2 Nm at 2,300 RPM, resulting in 480 W of continuous output power. At only 37 mm axial length, this compact stator-rotor set is an ideal solution for applications such as material handling systems, AGVs, mobile robots, handheld power tools, and more.
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Compact rod motors: Effective linear thrust generation

RDM-A Series rod motors from Akribis Systems are great for space-constrained applications requiring high motor forces and smooth linear motion. These compact motors feature a tubular design to distribute magnetic flux evenly along the circumference of the stator. They achieve continuous forces from 2.1 to 137.8 N and peak forces from 6.2 to 413.4 N. An air gap between the coil and magnet track enables non-contact axial linear movement and steady force production over the length of the stroke, and ironless construction ensures cog-free motion.
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NORD's heavy-duty drive systems tackle tough industrial applications

Industrial gear units from NORD DRIVE-SYSTEMS are used for a variety of heavy-duty applications, providing high output torques and long service life with minimal maintenance. Combining high-efficiency motors and dynamic VFDs, users get high performance and smooth operation. Learn which drive systems are used for which real-world applications in industries including grain, cranes and hoists, wastewater, food and beverage, and bulk material handling. Good info here.
Read the full article.


XYZ nanopositioning stage for scanning and positioning in photonics and microscopy

PI's P-616 XYZ Piezo Nanoposition-ing Stage, based on a parallel-kinematic design, features a single, lightweight moving platform for all three axes. It offers high precision (sub-nanometer resolution) and dynamics in a compact package. Known as the NanoCube®, it is the smallest and lightest system with capacitive feedback, providing a 100-µm linear travel range in three degrees of freedom.
Learn more.


Robot with longer reach handles heavier payloads

The new RV-35/50/80FR robot series from Mitsubishi Electric Automation is ideal for handling large workpieces and heavy objects. This series has a max reach of almost 83 in. (2,100 mm) and a max payload over 175 lb (80 kg), so it's a great solution for palletizing and machine tending. These robots have a wide range of safety functions, including position and speed monitoring, and simplified installation and programming when paired with Mitsubishi Electric's MELFA Smart Plus card.
Learn more.


Linear servo press solutions from Tolomatic

Improve your pressing systems with electric linear actuators from Tolomatic. While hydraulic presses are a traditional choice in many manufacturing applications, a new generation of high-force Linear Servo Press technologies is now replacing high-maintenance hydraulics. They offer significant advantages in precision, programmability, energy efficiency, reliability, and flexibility.
Learn more.


Tech Tip: What is a stepper motor linear actuator?

What is a stepper motor linear actuator (SMLA), what types are available, and what can they do for your linear motion designs? Find out in this informative Thomson video. Learn how precision lead screws can be combined with a stepper motor in a number of ways, and discover which type can benefit your linear motion applications.
View the video.


Brakes for high-speed SCARA robots and more

Precise positioning of semi-conductor wafers during SCARA assembly operations requires instantaneous braking and holding power while minimizing heat in the system. The latest compact and slender Miki Pulley BXR-LE brake models provide the needed, perfectly controlled braking in a confined area of the system using minimal power. The braking response and holding power of this power-off engaged brake makes it ideal for this and other high-speed applications. The BXR-LE brake uses 24 VDC for a split second to overcome compression spring inertia to open the brake, then consumes only 7 VDC by utilizing the BEM power control module.
Learn more.


Automated piece-picking solution

The MI.RA/ OnePicker is a new and fully automated intelligent piece-picking solution from Comau. The easy-to-use, AI-backed, and collaborative solution reduces upstream process times, saving time, energy, and resources for warehouse, e-commerce, and other applications while increasing overall productivity and cost efficiency. Designed to autonomously pick miscellaneous objects from the same bin, it's a smart way to eliminate unsustainable sorting activities. Comes with Comau's Racer5 six-axis cobot.
Learn more.


Unlock cost savings: Revolutionary GAM GPL Gearbox

The GPL planetary gearbox, when paired with your preferred servo motor, delivers a solution that can match the fit and performance of direct drive motors while offering significant cost savings. With <6 arcsec backlash, GAM says this gearbox outperforms all other zero-backlash gearboxes on the market, making it the ideal choice for your applications. Discover how one company realized significant savings by replacing multiple direct drive motors with the GPL gearbox in a modular housing.
Read the GAM application story.


Bosch Rexroth new linear motor modules

Fast, compact, and precise. These properties characterize the new linear motor modules (LMM) with integrated screw-free direct drive from Bosch Rexroth. The axes are available in sizes 140, 180, and 220 mm and feature a zero-backlash direct drive. They complement the existing linear motion technology portfolio as a ready-to-install solution offering excellent value for money. The linear motor modules are available in all sizes with iron-core linear motors. Standard strokes are up to 1,540 mm and forces up to 2,400 N.
Learn all the specs and options.


OnRobot doubles payload capacity of its grippers

OnRobot's new 2FG14 and 3FG25 electrical grippers for heavy-duty, collaborative applications are now launching along with the new machine tending solution AutoPilot powered by D:PLOY, developed in collaboration with Ellison Technologies. The new three-fingered 3FG25 gripper provides users with 25 kg (55.1 lb) of payload power in a compact, all-electric, lightweight form, unlocking the potential of the latest cobots. Ideal for CNC machine tending, the 2FG14 is a lightweight parallel-finger gripper with a payload of 14 kg (30.8 lb). It doubles the payload and gripping force of OnRobot's popular 2FG7 gripper while also providing 30% more total stroke.
Learn more.


Linear guide system corrects misalignments

Bishop-Wisecarver's UtiliTrak® linear guide system includes vee rails for precision and open rails for misalignment float to provide smooth and accurate motion on inaccurate structures. Because precise parallelism is difficult to achieve, it is not uncommon for mounting surfaces to be slightly out of parallel. UtiliTrak's design compensates for mounting errors and does not require absolute parallelism for accurate operation. Genius.
Learn more.


10-month voyage proves new solar cell material survives -- and thrives -- in space

An image of the perovskite samples inside the MISSE Platform installed on the exterior of the International Space Station. [Credit: NASA]

 

 

By Ellen Bausback, NASA's Glenn Research Center

Dr. Lyndsey McMillon-Brown was hoping to see anything but mustard yellow.

When the NASA research electrical engineer clicked open the photo of a small sample -- a swatch of film no bigger than a sticky note -- she let out a cheer. The film was still dark black after spending 10 months on the International Space Station, proving her team's innovative solar cell material is suitable for possible use on future space missions.

McMillon-Brown's space station-tested sample was part of the first spaceflight demonstration led by NASA's Glenn Research Center in Cleveland to explore if this new material -- called perovskite -- is durable and can survive the harsh environment of space. The dark color she saw was an early indication the demonstration had been successful.

Dark black meant the perovskite film was in its most efficient form for absorbing light, while yellow would have meant the crystalline material had degraded into lead iodide, which isn't useful for solar cells.

"We didn't know when we sent it exactly what to expect," McMillon-Brown said. "It was kind of like opening a door and not knowing what is going to be on the other side."

If humanity is to establish a long-term presence on the Moon and Mars, astronauts will need reliable power sources to sustain their habitats and science instruments. NASA researchers think perovskite could be used in solar cells that are thinner, cheaper, lighter, and more flexible than those currently made of silicon or group III and V elements on the periodic table.

NASA Glenn's perovskite sample can be seen as it was integrated into the MISSE platform at Aegis in Houston, TX, prior to launch to the International Space Station. [Credit: NASA]

 

 

 

 

Although perovskites had been put through the experimental paces on Earth, flying in space meant the material could be pummeled by vacuum, extreme temperatures, radiation, and light stressors simultaneously.

"There is no ground analog, no machine that will do all of those crazy things to it at the same time quite like the International Space Station," McMillon-Brown said.

The 1-in. by 1-in. flight sample was created in a lab in early 2019. Once the thin film met strict safety requirements, it rocketed off to the space station in March 2020 as a part of the Materials International Space Station Experiment (MISSE). Astronauts performed a spacewalk to open the suitcase-like MISSE platform and attach it to the outside of the space station, exposing the perovskite and other experiments to the extreme conditions of space.

After hurtling around in orbit and plunging in and out of direct sunlight for nearly a year, the film returned to Earth in January 2021. The sample was analyzed by partners at the University of California Merced, led by Professor Sayantani Ghosh, where scientists studied what happened to it and compared it to a control sample that stayed on the ground. Partners at the National Renewable Energy Laboratory also contributed to the post-flight analysis.

Researchers had two key takeaways.

First, temperature swings during orbit constantly shrank and expanded the sample, putting stress on it and changing how it interacted with light. However, they discovered something surprising: When the space-traveling perovskite was bathed in light back on Earth, its built-up stress relaxed, and its sunlight-absorbing qualities were restored, unlike the control sample, which degraded when exposed to the same conditions.

This is a valuable quality, McMillon-Brown says, because it means perovskite solar cells could be used in space during long-duration missions.

"We don't know exactly what about the space environment gave our film this superpower," she said.

The other takeaway was that temperatures in space influenced how perovskite's crystals were arranged, changing how they absorbed light -- for the better.

"The fact that the one in space holds a favorable arrangement for longer and can work at much lower temperatures is also a strong benefit for this material," McMillon-Brown said.

Up next, McMillon-Brown and her team are isolating what specific parts of the space environment transformed the perovskite. They'll also be combing through results from complete perovskite solar cell experiments that have flown on the space station in the time since the first sample was returned.

"A lot of people doubted that these materials could ever be strong enough to deal with the harsh environment of space," McMillon-Brown said. "Not only do they survive, but in some ways, they thrived. I love thinking of the applications of our research and that we're going to be able to meet the power needs of missions that are not feasible with current solar technologies."

Published May 2023

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