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November 14, 2023 | Volume 19 Issue 43 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Toshiba has started sample shipments of the TB9M001FTG, the second product in its Smart Motor Control Driver (SmartMCD) series. This microcontroller can drive relays and control two brushed DC motors (forward and reverse control) in automotive applications. It incorporates a relay driver function and a LIN transceiver function, high-capacity flash memory, and power supply system. In addition to controlling brushed DC motors in applications such as power sunroofs, electric wipers, power windows, and power seats, it can also control sensors and actuators.
Learn more.
THK's Versatile Transport System is a high-mix production solution that will keep your production line moving. Its linear motor drive enables high-speed operations, and processing can be performed directly on top of the system's freely recirculating sliders. This highly precise, modular system has many unique features, including easily adjustable stop positions, flex layouts with path splitting and parallelization, and easy addition/subtraction of extension pieces.
View the video.
Some Thomson smart linear actuators have a position-based synchro-nization option to help manage unbalanced loads when using multiple units. The system adjusts the speed of each actuator to keep them starting, moving, and stopping synchronously, regardless of their respective load distribution. So useful. So smart.
Learn all about this feature.
PI now offers fast delivery of the L-511 linear microposi-tioning stage, which is designed for applications requiring minimum incremental motion down to 20 nm and drive forces up to 22 lb. The L-511 can be combined to form XY or XYZ motion systems and integrated with rotary stages for enhanced flexibility. Features high-load recirculating ball bearings for exceptional durability, even under demanding, repetitive cycles. To enhance positioning accuracy and automation throughput, this stage integrates non-contact, direction-sensing optical reference point switches located at mid-travel.
Learn more.
Inbolt and FANUC are launching a manufacturing breakthrough enabling FANUC robots to tackle one of the most complex automation challenges: performing production tasks on continuously moving parts at line speeds. With Inbolt's AI-powered 3D vision, manufacturers can now automate screw insertion, bolt rundown, glue application, and other high-precision tasks on parts moving down the line without costly infrastructure investments or cycle time compromises.
Learn more.
THK has developed its best-performing, high-speed rotary bearing ever: the High-Speed, Double-Row Angular Contact Ring BWH. This rotary bearing has balls aligned inside a cage between the inner and outer rings and is part of the THK Rotary Series, along with the cross-roller ring. The main features of this product are its ability to receive loads in all directions as well as its high rigidity and rotational accuracy, which are equal to that of cross-roller rings. By adopting a new structure to change the rolling elements from rollers to balls, this product achieves the greatest high-speed performance ever offered by THK.
Learn more.
As semicon-ductors and optical components become smaller and more sophisticated, the TZ Series of precision elevating tables from IKO International provides exceptional vertical positioning accuracy in a compact size. This unit features a unique wedge mechanism guided in the vertical direction by a pair of IKO C-Lube Super MX linear motion rolling guides arranged in parallel to achieve highly precise positioning with exceptional rigidity. An optional linear encoder provides full closed loop control to achieve positioning accuracy as high as 0.005 mm, with repeatability of +/-0.001 mm.
Learn more and get all the specs.
The COBOTTA PRO from DENSO Robotics is a lightweight, high-speed collaborative robot designed for communication between workers and robots while maximizing productivity. It delivers a blend of productivity and safety for both simple tasks and multi-step processes like assembly and inspection work. The 6-axis unit operates at speeds up to 2,500 mm per sec when no workers are near and slows or stops when people approach. Two models available: PRO 900 (max payload 6 kg) and PRO 1300 (max payload 12 kg). Many more functions and features.
Learn more.
New powerful, low-profile, pull-type clapper solenoids are available from Magnetic Sensor Systems (MSS). Applications include valve control, locks, starters, ventilators, clamping, sorting, appliances, tools, HVAC, brakes, clutches, switches, mixing, fire suppression systems, door controls, detent latches, and more. The S-16-264 Series of 17 Pull-Type Clapper Solenoids have ampere turns (windings) adjusted to meet the specific force and duty cycle requirements of your application. They provide up to 130 lb (578 N) of force.
Get all the specs for these solenoids and other options.
Bishop-Wisecarver provides a quick, very useful guide to help you evaluate the right drive strategy for your system: belt, screw, or chain-driven actuator. Each drive type has unique advantages and limitations, so evaluating all your options will help you find the most suitable actuator setup for your specific application needs.
Read the Bishop-Wisecarver blog.
PI, a global leader in precision motion control and nanoposi-tioning, now offers fast delivery of the L-511 linear micropositioning stage, which is designed for applications requiring minimum incremental motion down to 20 nm, drive forces up to 22 lb, and multi-axis configuration options. The L-511 can be combined to form XY or XYZ motion systems and integrated with rotary stages. A variety of drive and encoder options (stepper and servo motors, rotary, and linear encoders) enable ultra-fine sensitivity. Applications include: metrology, laser processing, semiconductors, biotech, optical alignment, and advanced automation.
Learn more and get all the specs.
According to the experts at Lin Engineering, there are two primary types of stepper motors to consider: permanent magnet (PM) and hybrid. But which is right for your application? Both types have their advantages and disadvantages, and the choice ultimately depends on your specific requirements.
Read this informative Lin Engineering article.
The new drylin WWP linear guide from igus features a PTFE-free locking carriage. Engineered from lubrication-free, high-performance polymers and aluminum, the guide offers a lightweight, hygienic, and low-maintenance alternative to complex mechanical and electronic adjustment systems. It is significantly more compact and lightweight than conventional recirculating ball-bearing systems. Applications include interior components in vehicles, aircraft, and furniture.
Learn more and get all the specs.
MAXXDRIVE industrial gear units from NORD DRIVE-SYSTEMS are an established drive solution for heavy-duty applications. In addition to conveying, lifting, and driving, they also play an important role in mixing and agitating systems. MAXXDRIVE units feature a compact, one-piece UNICASE housing that delivers long service life, easy maintenance, and quiet operation. Their robust design handles high axial and radial loads, achieves output torques up to 2,495,900 lb-in., and powers up to 8,075 hp.
Learn more.
According to PBC Linear, their new non-captive linear actuators are different from the more common external versions of lead screw-driven linear actuators because they allow the lead screw to completely pass through the motor. This fundamental difference offers advantages for designs that have limited space available or for engineers looking to shrink the overall size of their design package.
Read the full PBC Linear blog.
Artist's rendering of the X-59 experimental supersonic aircraft built by Lockheed Martin and NASA. [Credit: Lockheed Martin]
The X-59 experimental supersonic aircraft, built by Lockheed Martin Skunk Works and NASA Aeronautics, was selected as one of TIME's "Top Inventions of 2023" in the Transportation category.
Every year for over two decades, TIME editors have highlighted the most impactful new products and ideas in TIME's Best Inventions issue. Nominations are judged on several key factors, including originality, efficacy, ambition, and impact.
The one-of-a-kind X-59 was chosen based on these factors, because it is designed to transform the future of commercial supersonic flight over land, addressing one of the most persistent challenges of advancing aviation: quieting the sonic boom.
The X-59 is the centerpiece of NASA's Quesst mission. It will be flown over communities across the United States, and response data from these flights will be collected on the acceptability of a quiet sonic thump generated by the unique design of the aircraft. The data will help NASA provide regulators with the information needed to establish an acceptable commercial supersonic noise standard to repeal the current ban on commercial supersonic travel over land.
NASA's X-59 research aircraft moved from its construction site to the flight line (the space between the hangar and the runway) at Lockheed Martin Skunk Works in Palmdale, CA, on June 16, 2023. The move allowed the X-59 team to perform safety and structural testing, critical steps toward first flight. [Credit: Lockheed Martin]
This breakthrough aims to open the door to an entirely new global market for aircraft manufacturers, enabling passengers to travel anywhere in the world in as little as half the time it takes today.
According to NASA, "Quesst made steady progress toward flight over the past year. The team installed the finishing touches to the X-59's tail structure, which allowed them to finalize its electrical wiring and proceed to critical ground tests, and moved it from its assembly facility to the flight line to perform structural testing."
Next year, the X-59 will be unveiled to the public at a rollout ceremony in Palmdale, CA, before the aircraft takes its first flight in 2024.
A single pilot will fly the 99.7-ft-long, 29.5-ft-wide aircraft powered by a single jet engine. The plane's design research speed will be Mach 1.4, or 925 mph, flying at 55,000 ft.
According to NASA, "In addition to the aircraft's design, the X-59 also combines new technology with systems and components from multiple, established aircraft, such as its landing gear from an F-16 and its life-support system adapted from an F-15."
Learn more about NASA's Quesst mission at nasa.gov/quesst-the-vehicle.
Sources: Lockheed Martin, NASA
Published November 2023