Designfax weekly eMagazine

Subscribe Today!

Archives

View Archives

Partners

Manufacturing Center
Product Spotlight

Modern Applications News
Metalworking Ideas For
Today's Job Shops

Tooling and Production
Strategies for large
metalworking plants

Versatile Transport System: Turbocharge conveyance

THK's Versatile Transport System is a high-mix production solution that will keep your production line moving. Its linear motor drive enables high-speed operations, and processing can be performed directly on top of the system's freely recirculating sliders. This highly precise, modular system has many unique features, including easily adjustable stop positions, flex layouts with path splitting and parallelization, and easy addition/subtraction of extension pieces.
View the video.

Tech Tip: How to keep heavy loads balanced

Some Thomson smart linear actuators have a position-based synchro-nization option to help manage unbalanced loads when using multiple units. The system adjusts the speed of each actuator to keep them starting, moving, and stopping synchronously, regardless of their respective load distribution. So useful. So smart.
Learn all about this feature.

Micropositioning stages ensure high accuracy

PI now offers fast delivery of the L-511 linear microposi-tioning stage, which is designed for applications requiring minimum incremental motion down to 20 nm and drive forces up to 22 lb. The L-511 can be combined to form XY or XYZ motion systems and integrated with rotary stages for enhanced flexibility. Features high-load recirculating ball bearings for exceptional durability, even under demanding, repetitive cycles. To enhance positioning accuracy and automation throughput, this stage integrates non-contact, direction-sensing optical reference point switches located at mid-travel.
Learn more.

Robots think and act on the fly at moving assembly line speeds

Inbolt and FANUC are launching a manufacturing breakthrough enabling FANUC robots to tackle one of the most complex automation challenges: performing production tasks on continuously moving parts at line speeds. With Inbolt's AI-powered 3D vision, manufacturers can now automate screw insertion, bolt rundown, glue application, and other high-precision tasks on parts moving down the line without costly infrastructure investments or cycle time compromises.
Learn more.

Best high-speed rotary bearing in THK history

THK has developed its best-performing, high-speed rotary bearing ever: the High-Speed, Double-Row Angular Contact Ring BWH. This rotary bearing has balls aligned inside a cage between the inner and outer rings and is part of the THK Rotary Series, along with the cross-roller ring. The main features of this product are its ability to receive loads in all directions as well as its high rigidity and rotational accuracy, which are equal to that of cross-roller rings. By adopting a new structure to change the rolling elements from rollers to balls, this product achieves the greatest high-speed performance ever offered by THK.
Learn more.

Elevating tables: Precise vertical positioning in tight spaces

As semicon-ductors and optical components become smaller and more sophisticated, the TZ Series of precision elevating tables from IKO International provides exceptional vertical positioning accuracy in a compact size. This unit features a unique wedge mechanism guided in the vertical direction by a pair of IKO C-Lube Super MX linear motion rolling guides arranged in parallel to achieve highly precise positioning with exceptional rigidity. An optional linear encoder provides full closed loop control to achieve positioning accuracy as high as 0.005 mm, with repeatability of +/-0.001 mm.
Learn more and get all the specs.

This cobot is all about safety around people

The COBOTTA PRO from DENSO Robotics is a lightweight, high-speed collaborative robot designed for communication between workers and robots while maximizing productivity. It delivers a blend of productivity and safety for both simple tasks and multi-step processes like assembly and inspection work. The 6-axis unit operates at speeds up to 2,500 mm per sec when no workers are near and slows or stops when people approach. Two models available: PRO 900 (max payload 6 kg) and PRO 1300 (max payload 12 kg). Many more functions and features.
Learn more.

Powerful, pull-type clapper solenoids handle myriad jobs

New powerful, low-profile, pull-type clapper solenoids are available from Magnetic Sensor Systems (MSS). Applications include valve control, locks, starters, ventilators, clamping, sorting, appliances, tools, HVAC, brakes, clutches, switches, mixing, fire suppression systems, door controls, detent latches, and more. The S-16-264 Series of 17 Pull-Type Clapper Solenoids have ampere turns (windings) adjusted to meet the specific force and duty cycle requirements of your application. They provide up to 130 lb (578 N) of force.
Get all the specs for these solenoids and other options.

Tech Tip: Belt, screw, or chain-driven actuator?

Bishop-Wisecarver provides a quick, very useful guide to help you evaluate the right drive strategy for your system: belt, screw, or chain-driven actuator. Each drive type has unique advantages and limitations, so evaluating all your options will help you find the most suitable actuator setup for your specific application needs.
Read the Bishop-Wisecarver blog.

Ultra-precise linear stage -- down to 0.005 microns

PI, a global leader in precision motion control and nanoposi-tioning, now offers fast delivery of the L-511 linear micropositioning stage, which is designed for applications requiring minimum incremental motion down to 20 nm, drive forces up to 22 lb, and multi-axis configuration options. The L-511 can be combined to form XY or XYZ motion systems and integrated with rotary stages. A variety of drive and encoder options (stepper and servo motors, rotary, and linear encoders) enable ultra-fine sensitivity. Applications include: metrology, laser processing, semiconductors, biotech, optical alignment, and advanced automation.
Learn more and get all the specs.

Choosing the right stepper motor: PM or hybrid?

According to the experts at Lin Engineering, there are two primary types of stepper motors to consider: permanent magnet (PM) and hybrid. But which is right for your application? Both types have their advantages and disadvantages, and the choice ultimately depends on your specific requirements.
Read this informative Lin Engineering article.

New PTFE-free linear guide for precise positioning

The new drylin WWP linear guide from igus features a PTFE-free locking carriage. Engineered from lubrication-free, high-performance polymers and aluminum, the guide offers a lightweight, hygienic, and low-maintenance alternative to complex mechanical and electronic adjustment systems. It is significantly more compact and lightweight than conventional recirculating ball-bearing systems. Applications include interior components in vehicles, aircraft, and furniture.
Learn more and get all the specs.

Heavy-duty gear units for mixing and agitating systems

MAXXDRIVE industrial gear units from NORD DRIVE-SYSTEMS are an established drive solution for heavy-duty applications. In addition to conveying, lifting, and driving, they also play an important role in mixing and agitating systems. MAXXDRIVE units feature a compact, one-piece UNICASE housing that delivers long service life, easy maintenance, and quiet operation. Their robust design handles high axial and radial loads, achieves output torques up to 2,495,900 lb-in., and powers up to 8,075 hp.
Learn more.

What are non-captive linear actuators?

According to PBC Linear, their new non-captive linear actuators are different from the more common external versions of lead screw-driven linear actuators because they allow the lead screw to completely pass through the motor. This fundamental difference offers advantages for designs that have limited space available or for engineers looking to shrink the overall size of their design package.
Read the full PBC Linear blog.

Güdel introduces Swiss-quality tracks for cobots

Güdel Inc. is highlighting new technologies at Automate 2025 booth #2418 that demonstrate its unmatched ability to solve automation engineering challenges. One is the Cobomover, a 7th-axis linear track purpose-built for collaborative and lightweight robots. Designed and manufactured in Switzerland, this unit extends the working range of robots up to 5 m, allowing them to operate multiple workstations and perform a variety of tasks without manual repositioning. Compatible with over 60 cobots and small traditional robots.
Learn more and get all the specs.

Oops: New heavy-truck efficiency standards could spur more energy use -- not less

Deliveries are getting faster than ever in the United States, but the quicker movement of goods is undercutting the country's climate progress.

In a new study published July 18 in the journal Nature Energy, a University of Colorado at Boulder (CU Boulder) researcher and his collaborator estimate that federal regulations aimed at enhancing heavy-duty trucks' energy efficiency could be as much as 20% less effective than policymakers initially anticipated.

That's because the regulations make trucking cheaper. As a result, more shippers will likely switch from using less energy-intensive rail transportation to using more energy-intensive trucks to ship goods.

"We were surprised to see how big of an impact the change in shipping decisions has on our energy use," said Jonathan Hughes, the paper's corresponding author and professor in the Department of Economics at CU Boulder. "Increasing vehicles' energy efficiency is very costly for truck makers, so it's important to know how much benefit we can get realistically from these costly regulations."

The rebound effect
In economics, increased consumption due to improved efficiency and reduced costs is known as the rebound effect.

For example, if using an air conditioner consumes much more electricity than using a fan, many people will stick to the fan. However, when air conditioners become more efficient and cooling becomes cheaper, more people will switch to air conditioners. This behavior change would increase overall energy consumption.

Hughes and his collaborators wanted to study the extent of the rebound effect in the freight sector.

"When we think about the challenges in energy and climate change issues, freight transportation is a big, important sector that hasn't received enough attention," Hughes said.

The freight sector, which includes transportation of goods by truck, train, ship, and airplane, represents approximately 10% of total U.S. energy consumption. Freight movement contributes to 27% of the country's greenhouse gas (GHG) emissions from the transportation sector, which is the largest source of emissions in the United States.

The majority of emissions from the freight sector come from trucking, which saw a 76% increase in GHG emissions since 1990.

In a bid to reduce emissions and avoid the worse consequences of climate change, the U.S. Environmental Protection Agency (EPA) has rolled out a series of regulations to improve heavy-duty vehicles' energy efficiency since 2011. These rules require newly manufactured trucks to achieve better mileage using less fuel and emit less GHG.

In March, the EPA announced the strictest-ever fuel economy standards, aiming to prevent 1 billion metric tons of GHG emissions by 2055.

However, while these regulations make trucks more energy efficient, they also make trucking cheaper by reducing fuel costs. As a result, many shippers may opt to transport their goods by truck instead of rail, because trucks can reach destinations faster, allowing for quicker product sales. The authors note that trucks consume significantly more fuel than rail to transport the same amount of goods over the same distance.

Unintended consequence
Hughes and his collaborator, James Bushnell of University of California at Davis, used newly released data on goods movement from the U.S. Census Bureau to estimate the rebound effect in the freight sector. Using a computer simulation, they calculated the amount of energy saved if the EPA regulations increased new trucks' fuel efficiency by 5%, which is roughly what the standard is today.

Under this scenario, the team found the regulations had the potential to save 674 million gallons of gas per year. However, when they factored in the increased share of goods forecasted to be shipped by truck due to the rebound effect, the regulations would only save 497 million gallons of fuel -- still a significant amount, but 26% less than previously estimated.

Some industries, such as the chemical, animal feed, alcohol, and petroleum industries, are particularly sensitive to reductions in fuel costs and would likely experience the largest rebound effect, Hughes said.

Accounting for all modes of freight transportation, the team estimated the rebound effect in the freight sector would reduce the total fuel savings from federal regulations by 20%.

"We show that if we make transportation much more efficient, either through increasing energy efficiency or automation that reduces labor costs, we will likely wind up consuming more energy than we thought we would," said Hughes.

While the paper focused on the freight sector, Hughes added a similar rebound effect could also exist in the retail sector, which includes businesses like Amazon.

"These regulations that help reduce transportation costs certainly benefit consumers, because we can now purchase things at lower prices. But we show that these rules can be somewhat counterproductive in terms of achieving our climate change and energy goals," Hughes said.

Hughes said making fuel pricier and transportation more expensive through programs like taxing carbon emissions would be a more effective way to reduce energy use in transportation. Those types of policies, however, tend to be very difficult to garner political support, he added.

"This study shows we should get a more complete picture of the impacts these regulations might have, so we don't end up adopting policies that lead to unintended negative effects," he said.

Source: University of Colorado at Boulder

Published July 2024

Rate this article