September 24, 2024 | Volume 20 Issue 36 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Automation-Direct has added the new SQ series table lifting systems from Ergoswiss. These lifting systems use electrically driven columns that allow the operator to reposition the height of a worktable, conveyor, etc. to meet specific requirements. In doing so, the operator can perform their tasks in a more comfortable working posture, helping to reduce work-related injuries. These systems are all electric (no hydraulic mess or manual hand cranks), and each lifting column features a housed motor and screw drive to perform the needed height adjustments.
Learn more.
The GVCM-032-025-02M Linear Voice Coil Servo Motor is the first of a new series of non-commutated, brushless linear servo motors from Moticont. This clean and quiet unit has a 12.7-mm stroke with built-in shaft and bearing, a continuous high-force-to-size ratio of 9.3 N (2.1 lb), and 29.3 N (6.6 lb) of peak force at a 10% duty cycle. Features include: high reliability, high speed, zero cogging, high acceleration/deceleration, and, when used in a servo loop, very high accuracy and repeatability. An ideal choice for: haptic feedback, medical devices, laser machining and drilling, work holding and clamping, scanners, optical focusing, testing, sorting, and assembly.
Learn more.
With the help of a motion controller and a stepper driver, all stepper motor linear actuators can be programmed to position a load to a precise location. However, standard configurations do not provide a feedback mechanism that tells the operator whether the move is completed or not. Adding an encoder can be an effective and simple solution to get real-time motion feedback about your application.
Read this informative Thomson article.
Overhead conveyor drives from NORD DRIVE-SYSTEMS are engineered with long-lasting performance and durability in mind. They feature high-quality components, heavy-duty construction, and an output mounting flange and shaft for easy drop-in replacement of industry-standard footprints. They are an ideal solution for meat and poultry processing, automotive assembly, and other manufacturing systems where utilization of vertical space is required. Lots of options and many more features.
Learn more.
maxon, a leader in DC motor and drive solutions, has unveiled its latest innovation: the ESCON 2 controller. This advanced speed and current controller, designed for micro motors, significantly enhances control precision. The ESCON 2, suitable for brushed and brushless DC motors up to 1,800 W continuous duty, is engineered for seamless OEM integration into customer systems. Enhanced control features include field-oriented control (FOC), acceleration, and velocity feed-forward capabilities. Supports 4-quadrant operation. Lots more features. Available from Electromate.
Learn more and get all the specs.
The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.
Universal Robots, the pioneer of collaborative robotics, is set to unveil a new AI-powered machine tending solution at IMTS, enabling faster batch changeovers by eliminating the need for fixtures. Additionally, the company will showcase advanced cobot applications for welding, finishing, part feeding, and laser marking. Lots of useful tech here.
Read the full article.
The number of active satellites in space keeps growing, with more than 10,000 active satellites orbiting our planet. Commercial and academic institutions developing these satellites continuously work on improved test systems and methodologies to fully validate their hardware before launch. Learn why PI's 3-DOF spherical air bearing systems are an important part of this process.
Read the full article.
Electric torque motors drive loads at low speed without additional mechanical transmission systems like gearboxes or speed reducers. They are known for smooth operation with less vibration and backlash. Learn the key benefits that make them a solid choice for many applications.
View this informative Parker blog.
NORD DRIVE-SYSTEMS gear motors now come with a QR code sticker on the unit enabling users to access information almost instantly such as product specs, documentation, and service requests via mobile device. The codes can be scanned using a photo app or QR code app and will bring the user to NORD's digital service webpage, which includes a Documentation Center, Spare Parts Shop, customer portal, and more. QR code stickers are now in use at NORD USA's four facilities in Waunakee, WI; Corona, CA; Charlotte, NC; and McKinney, TX.
Learn more.
THK's innovative Type KR-RL Actuator features a driving element that uses right/left threads and enables symmetrical movements with a single motor. Two drive systems are combined into a single package, resulting in a compact overall design. This electric actuator outperforms pneumatic versions by offering precise force control, speed control, a longer life, and energy savings. Applications include gripping, measuring, and positioning for robot hands, screw-tightening machines, cutting equipment, and dispensers.
Learn more.
Allied Motion Technologies has released the new KinetiMax High Power Density (HPD) motor series. This outer-rotor brushless motor is designed for high-torque, low-cogging applications like robotics, AGVs, and handheld power tools. With an efficiency rating of over 85% and a high power-to-weight ratio, it's an ideal motor choice for any application where weight and battery life are critical. Available in six frame sizes, with three stack lengths per size and three windings per stack length.
Learn more.
Cobot leader Universal Robots has integrated the Standard Robot Command Interface (SRCI) into its software. UR is proud to be among the first cobot vendors to offer this functionality, which is a new standard for robotics manufacturers that aims to create a single interface between PLCs and robots. It will ensure customers a frictionless integration with Siemens Programmable Logic Controllers, since Siemens is the first -- and currently only -- PLC Vendor supporting SRCI in the automation market.
Learn more.
The Magellan® MC58000 and MC55000 Motion Control ICs from Performance Motion Devices provide all the advanced motion control required by sophisticated high-precision medical, scientific, automation, industrial, and robotic applications. Available in 1-, 2-, 3-, and 4-axis versions, these programmable devices control brushless DC, DC brush, and step motors and deliver user-selectable profiling modes including S-curve, trapezoidal, velocity contouring, and electronic gearing. High-performance FOC provides high-accuracy, ultra-low noise motor operation.
Learn more.
IDEC Corp.'s new ez-Wheel Assist Wheel Drive (AWD) EW1A Series provides electrical motion assistance for industrial manual material handling equipment. With the help of an EW1A, workers can easily and safely move heavy loads, increasing productivity and efficiency. The modular, all-in-one wheel, gearbox, drive, battery, and control solution is easily integrated into new or existing equipment. Supports a vertical working load up to 400 kg and can transfer loads up to 1,000 kg.
Learn more.
This artist's concept depicts NASA's Europa Clipper spacecraft in orbit around Jupiter. The mission is targeting an Oct. 10, 2024, launch. [Credit: Image courtesy of JPL/NASA]
By NASA JPL
The first NASA spacecraft dedicated to studying an ocean world beyond Earth, Europa Clipper, aims to find out if the ice-encased moon Europa could be habitable.
NASA's Europa Clipper spacecraft, the largest the agency has ever built for a planetary mission, will travel 1.8 billion miles (2.9 billion km) from the agency's Kennedy Space Center in Florida to Europa, an intriguing icy moon of Jupiter. The spacecraft's launch period opens Thursday, Oct. 10.
VIDEO: Learn more about how NASA's Europa Clipper came together -- and how it will explore an ocean moon of Jupiter. [Credit: NASA/JPL-Caltech]
Data from previous NASA missions has provided scientists with strong evidence that an enormous salty ocean lies underneath the frozen surface of the moon. Europa Clipper will orbit Jupiter and conduct 49 close flybys of the moon to gather data needed to determine whether there are places below its thick frozen crust that could support life.
1. Europa is one of the most promising places to look for currently habitable conditions beyond Earth.
There's scientific evidence that the ingredients for life -- water, the right chemistry, and energy -- may exist at Europa right now. This mission will gather the information scientists need to find out for sure. The moon may hold an internal ocean with twice the water of Earth's oceans combined, and it may also host organic compounds and energy sources under its surface. If the mission determines that Europa is habitable, it would mean there may be more habitable worlds in our solar system and beyond than we have imagined.
2. The spacecraft will fly through one of the most punishing radiation environments in our solar system -- second only to the Sun's.
Jupiter is surrounded by a gigantic magnetic field 20,000 times stronger than Earth's. As the field spins, it captures and accelerates charged particles, creating radiation that can damage spacecraft. Mission engineers designed a spacecraft vault to shield sensitive electronics from radiation, and they plotted orbits that will limit the time Europa Clipper spends in most radiation-heavy areas around Jupiter.
3. Europa Clipper will orbit Jupiter, studying Europa while flying by the moon dozens of times.
The spacecraft will make looping orbits around Jupiter that bring it close to Europa for 49 science-dedicated flybys. On each orbit, the spacecraft will spend less than a day in Jupiter's dangerous radiation zone near Europa before zipping back out. Two to three weeks later, it will repeat the process, making another flyby.
4. Europa Clipper features NASA's most sophisticated suite of science instruments yet.
To determine if Europa is habitable, Europa Clipper must assess the moon's interior, composition, and geology. The spacecraft carries nine science instruments and a gravity experiment that uses the telecommunications system. In order to obtain the best science during each flyby, all the science instruments will operate simultaneously on every pass. Scientists will then layer the data together to paint a full picture of the moon.
5. With antennas and solar arrays fully deployed, Europa Clipper is the largest spacecraft NASA has ever developed for a planetary mission.
The spacecraft extends 100 ft (30.5 m) from one end to the other and about 58 ft (17.6 m) across. That's bigger than a basketball court, thanks in large part to the solar arrays, which need to be huge so they can collect enough sunlight while near Jupiter to power the instruments, electronics, and other subsystems.
6. It's a long journey to Jupiter.
Jupiter is on average some 480 million miles (about 770 million km) from Earth; both planets are in motion, and a spacecraft can carry only a limited amount of fuel. Mission planners are sending Europa Clipper past Mars and then Earth, using the planets' gravity as a slingshot to add speed to the spacecraft's trek. After journeying about 1.8 billion miles (2.9 billion km) over 5 1/2 years, the spacecraft will fire its engines to enter orbit around Jupiter in 2030.
7. Institutions across the U.S. and Europe have contributed to Europa Clipper.
Currently, about a thousand people work on the mission, including more than 220 scientists from both the United States and Europe. Since the mission was officially approved in 2015, more than 4,000 people have contributed to Europa Clipper, including teams who work for contractors and subcontractors.
8. More than 2.6 million of us are riding along with the spacecraft, bringing greetings from one water world to another.
As part of a mission campaign called "Message in a Bottle," the spacecraft is carrying a poem by U.S. Poet Laureate Ada Limon, cosigned by millions of people from nearly every country in the world. Their names have been stenciled onto a microchip attached to a tantalum metal plate that seals the spacecraft's electronics vault. The plate also features waveforms of people saying the word "water" in over 100 spoken languages.
Europa Clipper's three main science objectives are to determine the thickness of the moon's icy shell and its interactions with the ocean below, to investigate its composition, and to characterize its geology. The mission's detailed exploration of Europa will help scientists better understand the astrobiological potential for habitable worlds beyond our planet.
Follow the mission at europa.nasa.gov/.
Published September 2024