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January 28, 2025 | Volume 21 Issue 04 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Toshiba has started sample shipments of the TB9M001FTG, the second product in its Smart Motor Control Driver (SmartMCD) series. This microcontroller can drive relays and control two brushed DC motors (forward and reverse control) in automotive applications. It incorporates a relay driver function and a LIN transceiver function, high-capacity flash memory, and power supply system. In addition to controlling brushed DC motors in applications such as power sunroofs, electric wipers, power windows, and power seats, it can also control sensors and actuators.
Learn more.
THK's Versatile Transport System is a high-mix production solution that will keep your production line moving. Its linear motor drive enables high-speed operations, and processing can be performed directly on top of the system's freely recirculating sliders. This highly precise, modular system has many unique features, including easily adjustable stop positions, flex layouts with path splitting and parallelization, and easy addition/subtraction of extension pieces.
View the video.
Some Thomson smart linear actuators have a position-based synchro-nization option to help manage unbalanced loads when using multiple units. The system adjusts the speed of each actuator to keep them starting, moving, and stopping synchronously, regardless of their respective load distribution. So useful. So smart.
Learn all about this feature.
PI now offers fast delivery of the L-511 linear microposi-tioning stage, which is designed for applications requiring minimum incremental motion down to 20 nm and drive forces up to 22 lb. The L-511 can be combined to form XY or XYZ motion systems and integrated with rotary stages for enhanced flexibility. Features high-load recirculating ball bearings for exceptional durability, even under demanding, repetitive cycles. To enhance positioning accuracy and automation throughput, this stage integrates non-contact, direction-sensing optical reference point switches located at mid-travel.
Learn more.
Inbolt and FANUC are launching a manufacturing breakthrough enabling FANUC robots to tackle one of the most complex automation challenges: performing production tasks on continuously moving parts at line speeds. With Inbolt's AI-powered 3D vision, manufacturers can now automate screw insertion, bolt rundown, glue application, and other high-precision tasks on parts moving down the line without costly infrastructure investments or cycle time compromises.
Learn more.
THK has developed its best-performing, high-speed rotary bearing ever: the High-Speed, Double-Row Angular Contact Ring BWH. This rotary bearing has balls aligned inside a cage between the inner and outer rings and is part of the THK Rotary Series, along with the cross-roller ring. The main features of this product are its ability to receive loads in all directions as well as its high rigidity and rotational accuracy, which are equal to that of cross-roller rings. By adopting a new structure to change the rolling elements from rollers to balls, this product achieves the greatest high-speed performance ever offered by THK.
Learn more.
As semicon-ductors and optical components become smaller and more sophisticated, the TZ Series of precision elevating tables from IKO International provides exceptional vertical positioning accuracy in a compact size. This unit features a unique wedge mechanism guided in the vertical direction by a pair of IKO C-Lube Super MX linear motion rolling guides arranged in parallel to achieve highly precise positioning with exceptional rigidity. An optional linear encoder provides full closed loop control to achieve positioning accuracy as high as 0.005 mm, with repeatability of +/-0.001 mm.
Learn more and get all the specs.
The COBOTTA PRO from DENSO Robotics is a lightweight, high-speed collaborative robot designed for communication between workers and robots while maximizing productivity. It delivers a blend of productivity and safety for both simple tasks and multi-step processes like assembly and inspection work. The 6-axis unit operates at speeds up to 2,500 mm per sec when no workers are near and slows or stops when people approach. Two models available: PRO 900 (max payload 6 kg) and PRO 1300 (max payload 12 kg). Many more functions and features.
Learn more.
New powerful, low-profile, pull-type clapper solenoids are available from Magnetic Sensor Systems (MSS). Applications include valve control, locks, starters, ventilators, clamping, sorting, appliances, tools, HVAC, brakes, clutches, switches, mixing, fire suppression systems, door controls, detent latches, and more. The S-16-264 Series of 17 Pull-Type Clapper Solenoids have ampere turns (windings) adjusted to meet the specific force and duty cycle requirements of your application. They provide up to 130 lb (578 N) of force.
Get all the specs for these solenoids and other options.
Bishop-Wisecarver provides a quick, very useful guide to help you evaluate the right drive strategy for your system: belt, screw, or chain-driven actuator. Each drive type has unique advantages and limitations, so evaluating all your options will help you find the most suitable actuator setup for your specific application needs.
Read the Bishop-Wisecarver blog.
PI, a global leader in precision motion control and nanoposi-tioning, now offers fast delivery of the L-511 linear micropositioning stage, which is designed for applications requiring minimum incremental motion down to 20 nm, drive forces up to 22 lb, and multi-axis configuration options. The L-511 can be combined to form XY or XYZ motion systems and integrated with rotary stages. A variety of drive and encoder options (stepper and servo motors, rotary, and linear encoders) enable ultra-fine sensitivity. Applications include: metrology, laser processing, semiconductors, biotech, optical alignment, and advanced automation.
Learn more and get all the specs.
According to the experts at Lin Engineering, there are two primary types of stepper motors to consider: permanent magnet (PM) and hybrid. But which is right for your application? Both types have their advantages and disadvantages, and the choice ultimately depends on your specific requirements.
Read this informative Lin Engineering article.
The new drylin WWP linear guide from igus features a PTFE-free locking carriage. Engineered from lubrication-free, high-performance polymers and aluminum, the guide offers a lightweight, hygienic, and low-maintenance alternative to complex mechanical and electronic adjustment systems. It is significantly more compact and lightweight than conventional recirculating ball-bearing systems. Applications include interior components in vehicles, aircraft, and furniture.
Learn more and get all the specs.
MAXXDRIVE industrial gear units from NORD DRIVE-SYSTEMS are an established drive solution for heavy-duty applications. In addition to conveying, lifting, and driving, they also play an important role in mixing and agitating systems. MAXXDRIVE units feature a compact, one-piece UNICASE housing that delivers long service life, easy maintenance, and quiet operation. Their robust design handles high axial and radial loads, achieves output torques up to 2,495,900 lb-in., and powers up to 8,075 hp.
Learn more.
According to PBC Linear, their new non-captive linear actuators are different from the more common external versions of lead screw-driven linear actuators because they allow the lead screw to completely pass through the motor. This fundamental difference offers advantages for designs that have limited space available or for engineers looking to shrink the overall size of their design package.
Read the full PBC Linear blog.
Sikorsky's optionally piloted Black Hawk helicopter will help the U.S. Marine Corps test flight autonomy for resupply in contested battlespace. This photo shows the uncrewed aircraft at U.S. Army Yuma Proving Ground in 2022. [Credit: Photo courtesy of Sikorsky, a Lockheed Martin company]
Lockheed Martin company Sikorsky has been selected by the U.S. Marine Corps to demonstrate the maturity and capability of its MATRIX flight autonomy system, which can be installed by retrofitting aircraft with a fly-by-wire flight control system.
Operationally relevant demonstration flights during 2025 using Sikorsky's Optionally Piloted UH-60 Black Hawk helicopter will aim to inform the service's Aerial Logistics Connector program how autonomous aircraft can resupply and sustain Marines in contested battlespace.
"Aircraft with MATRIX autonomy can safely and reliably perform a variety of complex missions, including internal and external cargo transport with no one on board," said Rich Benton, vice president and general manager of Sikorsky. "With the Marine Corps, we will explore how an autonomy-based fleet of uncrewed aerial systems, rotary and fixed-wing aircraft can sustain the expeditionary force with precision resupply during distributed, high-tempo operations."
The Marine Corps demonstrations are scheduled to show how autonomous aircraft can keep future Marine forces supplied, whether operating from Navy ships or expeditionary bases ashore. Marines also will interface with Sikorsky's autonomous aircraft via a tablet to make mission changes before or after takeoff.
Sikorsky Innovations, the rapid development and prototyping group, has already demonstrated mission-relevant capabilities of the MATRIX system in both military and commercial operational environments aboard multiple rotary and fixed-wing aircraft.
The uncrewed aircraft handles an external load at U.S. Army Yuma Proving Ground in 2022. [Credit: Photo courtesy of Sikorsky, a Lockheed Martin company]
Initially intended to improve safety of flight for crewed helicopters, the system matured with funding from the Defense Advanced Research Projects Agency (DARPA) ALIAS program. Advanced features include assisted flight handling for two-pilot operations, virtual co-pilot for a single pilot, or fully autonomous flight with no pilots.
In July 2024 at Stafford Airport, VA, and again in October 2024 at the Association of the United States Army (AUSA) exposition in Washington D.C., Sikorsky and DARPA demonstrated autonomous flights of the Optionally Piloted Black Hawk helicopter to Department of Defense (DoD) officials.
VIDEO: Sikorsky and DARPA Autonomous Black Hawk flies logistics and rescue missions without pilots on board (2023). [Credit: Lockheed Martin]
At the October demonstration, DoD leaders on the AUSA tradeshow floor learned how to send high-level mission goals to the helicopter. Three hundred miles away at Sikorsky headquarters in Connecticut, the aircraft autonomously took off, hovered, flew a short circuit of the flight field, and landed successfully.
These recent demonstrations build on autonomous logistics flights at Project Convergence 2022, when Sikorsky and DARPA successfully demonstrated to the U.S. Army how the Optionally Piloted Black Hawk helicopter, operating without humans on board, can safely and reliably perform internal and external cargo resupply missions.
Source: Lockheed Martin
Published January 2025