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June 03, 2025 | Volume 21 Issue 21 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Need precision fastening with ESD protection at the smallest torque levels? Mountz has you covered. The new FG Mini ESD Preset Torque Screwdriver is built for low-torque, high-precision tasks. Its compact design makes it ideal for tight spaces and small fasteners, while delivering the same reliable control and ESD protection users have come to expect from Mountz. Two models available: FG25z (3 to 25 ozf.in, 2 to 17.7 cN-m) and FG50z (20 to 50 ozf.in, 14.1 to 35.3 cN-m).
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Automation-Direct has added Laumas precision-engineered load cells, transmitters, and accessories that deliver reliable performance in industrial weighing and force measurement applications. The FCAL series high-precision bending beam load cells are ideal for low- to mid-capacity systems. CTL series load cells are designed for both tension and compression, with excellent linearity. The CBL series low-profile compression load cells are perfect for space-limited applications. Laumas load cell transmitters are available too for precise monitoring and control. Very good pricing.
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Improper grounding can create problems in data logging, data acquisition, and measurement and control systems. One of the most common problems is known as ground loop feedback. Experts at CAS DataLoggers run through five ways to eliminate this problem.
Read the full article.
According to Automation-Direct, "Braking resistors don't actually provide braking directly -- rather, they allow a drive to stop a loaded motor faster." Why is this important? Protect your AC or DC drive system from regenerative voltage that can create an over-voltage fault on the drive -- especially with high inertial loads or rapid deceleration.
View the video.
Static electricity isn't just a nuisance; it's a serious threat to manufacturing efficiency, product integrity, and workplace safety. Unchecked static can lead to costly downtime, product defects, material jams, and even hazardous shocks to employees. If static is interfering with your processes, EXAIR's upgraded Model 7905 Digital Static Meter offers an essential first step in identifying and eliminating the problem. With just the press of a button, this easy-to-use, handheld device pinpoints the highest voltage areas in your facility, helping you diagnose static issues before they become a problem.
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Modulating a laser beam's intensity distribution optimizes energy delivery to the process zone, resulting in better cutting speed, cut edge quality, and cut kerf geometry. Scientists in Belgium have come up with a new method that they say produces better cutting results.
Read the full article.
The new PLC CPI-PS10CM4 from Contec Co. is a compact embedded programmable logic controller (PLC) that is loaded with CODESYS, the world's most widely used software PLC. This product uses Contec's original single-board computer, which is based on Raspberry Pi's latest embedded module, the Compute Module 4 (CM4). By using the wide range of peripheral devices for Raspberry Pi, such as Contec's CPI Series, you can build various control applications in a PLC language that complies with the IEC 61131-3 international standard.
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Saelig Company has introduced the Sensor Technology SGR525/526 Series Torque Sensors to provide precision torque monitoring that is critical for performance and safety. The square drive design (for applications with non-cylindrical shafts) allows for seamless integration into power tools, test rigs, industrial machinery, and precision fastening applications, ensuring superior torque measurement without the need for additional adapters or modifications. The SGR525 offers torque measurement only, while the SGR526 provides torque, speed, and power measurement using a 360-pulse-per-revolution encoder. Industries include automotive, aerospace, manufacturing, and research and development.
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Wider conveyor belts operating at higher speeds are now commonplace in modern logistics. To keep up, SVS-Vistek is offering a cost-effective alternative to multi-camera systems with its fxo901CXGE 10-GigE color camera featuring the Sony IMX901-AQR wide-aspect global shutter 16.4-megapixel CMOS sensor. Unlike standard cameras, this unit captures targets in a wide field of view while maintaining high resolutions. The 4:1 horizontal aspect ratio allows one fxo901CXGE to replace an entire multi-camera system, removing the need for image synchronization.
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The FLIR TG268 is a next-generation thermal imager that provides professionals in the utility, manufacturing, electrical, automotive, and industrial sectors with a lightweight, handheld, affordable condition monitoring tool. Latest enhancements include higher temperature ranges, improved resolution, and larger data storage capacity. Go beyond the restrictions of single-spot IR thermometers to view and evaluate hot and cold spots that may signify potentially dangerous issues. Accurately measure temps from -25 to 400 C. Native thermal images improved with Super Resolution upscaling.
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Find out what's new in SOLIDWORKS 2025 when it comes to sheet metal and weldments, and learn some valuable tips and tricks along the way from TriMech. Topics covered include copying cut list properties, bend notches, tab and slot enhancements, groove beads (a new type of weld bead), performance enhancements, and more. When you're done, check out TriMech's full YouTube channel filled with educational material.
View the video.
ECOMO is ushering in a new era of energy efficiency for existing transformers. This innovative unit from Japan reduces power consumption by 5 to 15% for transformers and other electrical equipment by harnessing the natural properties of tourmaline and ferrite. Many users have achieved a return on investment in under two years, and an ROI calculator is available to estimate potential savings. Easy installation. Requires no external power source. Sound intriguing?
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Have you ever 3D printed a part that had flat spots or faceted surfaces where smooth curves were supposed to be? You are not alone, and it's not your 3D printer's fault. According to Markforged, the culprit is likely a lack of resolution in the STL file used to create the part.
Read this detailed and informative Markforged blog.
Würth Elektronik's WL-SMCW SMT Mono-color Chip LED Waterclear now includes a compact model with a footprint of just 1.6 mm x 0.8 mm, in which a dome lens focuses the light with an emission angle of just 30 degrees. With this LED, light can be precisely directed onto a small area while minimizing light scattering and energy loss. This space-saving LED is suitable for consumer electronics, medical devices, handheld products, and symbol or text displays. Available LED colors are blue, green, light green, yellow, amber, and red. A model with diffuse light (WL-SMTD) is also available.
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SCHURTER's compact and powerful SMT chip fuse UST 1206 has enjoyed great popularity since its intro in 2008. In response to customer requests, SCHURTER has expanded this line with even more powerful versions with rated currents up to 35 A. The SCHURTER UST 1206 is a chip fuse for surface mounting with a "slow-blow" characteristic. This means it has a high melting integral, so the fuse does not trip immediately at inrush current peaks higher than the rated current. This is of great importance in many industrial applications (e.g. motors, power converters).
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Every second counts when it comes to detecting and treating heart attacks. That's where a new technology from the University of Mississippi comes in to identify heart attacks faster and more accurately than traditional methods.
In a study published in Intelligent Systems, Blockchain and Communication Technologies, electrical and computer engineering assistant professor Kasem Khalil shows that a new technology developed at his lab could improve heart attack detection methods without sacrificing accuracy.
Researchers are developing a lightweight, efficient chip that can be used in wearable devices to detect heart attacks in real time. Detecting a heart attack as it happens can save patients critical time in getting life-saving treatment. [Credit: Graphic by John McCustion/Courtesy of University of Mississippi Marketing and Communications]
"For this issue, a few minutes or even a few extra seconds is going to give this person the care they need before it becomes worse," Khalil said. "Compared to traditional methods, our technology is up to two times faster, while still highly accurate.
"Our target was not only to increase performance for classifying heart attacks. We are also focusing on the design. If we want to make this device a usable machine for any person, that means it has to be something lightweight and economic."
In the United States, someone dies from a heart attack every 40 seconds. Heart disease -- a collection of underlying conditions that can lead to a heart attack -- is the leading cause of death in the United States.
Khalil and his team used artificial intelligence and advanced mathematics to design a chip that can analyze electrocardiograms, known as ECGs -- graphs of the heart's electrical signals -- and detect a heart attack in real time.
The resulting technology is lightweight and energy efficient enough to be embedded in wearable devices while still being 92.4% accurate -- higher than many current methods.
"We wanted to be able to implement this in a way that is real," said Tamador Mohaidat, a doctoral student in Khalil's lab and co-author of the publication. "This is portable hardware that can be in wearable or monitoring devices.
"This method will save lives, because we can monitor the heart in real time."
Mohaidat focused on creating the artificial neural network, while Md. Rahat Kader Khan focused on building the software for the device. Khan, a second-year computer engineering graduate student, said the Khalil lab is unique in that it focuses on all aspects of the technology they hope to create.
"Some labs only focus on the software part, and they don't think about the hardware that's needed," Khan said. "But in our lab, we focus on the whole product. Each of us has a responsibility, but we work together.
"That's how we optimize the whole system, by focusing on the overall architecture."
Current methods of heart attack detection often must happen in a medical facility. A patient experiencing chest pain or who suspects they're having a heart attack must first go through an electrocardiogram or blood tests to diagnose their condition.
All of that takes time that a patient might not have, the researchers said. If a wearable device such as a watch or a phone can cut down on diagnosis time, patients could get faster treatment.
"When a patient is having a heart attack, the sooner you can treat them, the less likely they are to have permanent damage," Khalil said. "There's a huge time-sensitive element to heart attacks."
While Khalil and his team continue developing the technology, he said he sees other healthcare applications for these devices.
"We want to be able to predict or identify many problems using technology like this," he said. "Whether that's heart attacks or seizures or dementia. The detection of a disease or condition depends on the disease itself, but we're working to find faster, more efficient ways of doing that."
Source: University of Mississippi
Published June 2025