Designfax weekly eMagazine

Subscribe Today!

Archives

View Archives

Partners

Manufacturing Center
Product Spotlight

Modern Applications News
Metalworking Ideas For
Today's Job Shops

Tooling and Production
Strategies for large
metalworking plants

Siemens Meet at the Machine: Be productive from day one of new CNC machine delivery

Traditionally, many programming, validation, and training activities begin only after a machine is installed. Not anymore. Meet at the Machine is Siemens' new initiative uniting machine builders, software, and automation for next-level CNC through a continuous digital thread across engineering, programming, virtual validation, and execution. By pairing a Digital Twin with Digital CNC powered by SINUMERIK, manufacturers can prepare, validate, train, and optimize workflows before your specialized machine's physical delivery! TRAK Machine Tools is the launch partner -- see what they are doing.
Learn more.

How to master metal powder management in 3D printing

What's the real cost of "good enough" powder tracking for powder-bed fusion 3D-printing machines? According to Tim Wischeropp, CEO and Co-Founder of amsight, the technology is rife with hidden costs. Every cycle, every handling step, every exposure, and every mixing decision plays a part. Surprisingly, though, with the right strategy, users can turn their losses into a competitive edge. Learn how.
Read the full article.

Aluminum oxide filament for FDM printers

Virtual Foundry, the company that brought us 3D-printable lunar regolith simulant, has a new product called Aluminum Oxide Filamet™, giving users the power to print alumina parts using the FDM printers they already own. This composite 3D-printing material allows researchers, engineers, and makers to bypass expensive ceramic tooling and produce pure ceramic components in-house. Print using a 0.6-mm hardened-steel, standard-flow nozzle on virtually any open-architecture printer.
Get all the material specs.

New metal extrusion retrofit system helps manufacturers get into ShAPE

A new invention from the Department of Energy's Pacific Northwest National Laboratory could soon help manufacturers more easily adopt the lab's patented Shear Assisted Processing and Extrusion (ShAPE™) technology, enabling faster manufacturing of superior extrusion products while reducing costs and energy use.
Read the full article.

Pneumatics: Dual guide rod cylinders and exhaust silencers

Automation-Direct has expanded its guided actuator lineup with compact 12-mm dual guide rod cylinders from Metal Work. Ideal for packaging and material handling, these double-acting cylinders feature 10-mm to 250-mm strokes, magnetic pistons, and integral sensor slots. Additionally, new durable acetal plastic silencers are now available in multiple NPT/BSPP sizes to reduce pneumatic exhaust noise.
Learn more.

Expanded injection molding capabilities

Pexco LLC has acquired Recto Molded Products and Legacy Extrusions, expanding its capabilities in complex injection molding, tooling, assembly, and engineered thermoplastic solutions for OEM manufacturers. The Cincinnati-based companies bring more than a century of manufacturing expertise, advanced production technologies, and value-added services that strengthen Pexco's ability to support customers from product design through full-scale production. Injection molding presses ranging from 55 to 500 tons.
Learn about Pexco and its value-added manufacturing services.

Custom 3D-printed steering wheel for jet dragster

Jet dragsters use General Electric J85 engines -- the same turbines pulled from U.S. military F5 Freedom Fighters -- mounted to a custom 26-ft chassis. The racers achieve quarter-miles in 5.5 sec, but standard metal parts can fail custom ergonomic needs. Traditional manufacturing of low-volume aluminum steering wheels demands long, 8-day lead times, high costs, and multi-piece assemblies. Larsen Motorsports solved this by replacing metal with continuous fiber 3D printing using the Markforged X7. Embedding continuous carbon fiber into an Onyx nylon matrix allowed them to target specific load paths, delivering a custom steering wheel that is stiffer, lighter, and faster to produce than aluminum.
View the video.

Application Spotlight: Light-duty ring in an air vent nozzle

Explore how a light-duty Spirolox^® retaining ring is used in an airplane air vent nozzle to regulate airflow. This application spotlight shows how the ring fits into a groove in the plastic housing, securing the nozzle during rotation. Designed for light loads and axial positioning, it offers a simple, economical solution that is easy to install and remove.
View this informative Smalley video.

Fasteners for automotive and agricultural equipment

Norm Fasteners has acquired an automotive fastener manufacturing plant in Plymouth, MI, expanding its North American footprint beyond sales, engineering, and logistics. The local facility produces metric fasteners (M4-M24) and engine bolts. Norm’s portfolio includes wheel bolts, studs, custom fasteners, and licensed MAThread^® and TAPTITE^® products, serving diverse automotive and industrial assembly needs.
Learn more or contact Belgin Tunce for more information.

3M Cooling Film for vehicle roofs launched

New 3M Cooling Film is a roof-applied heat-management solution designed to help keep vehicle cabins cooler, reduce cooling demand, and improve operational efficiency. The aftermarket product uses advanced thermal management technology to reflect more than 85% of solar radiation. Interior vehicle temperatures can be reduced by up to 10 degrees F with this product. Installs like graphics by professional installers using 3M adhesive technologies. Initially designed for fleet and rail operators.
Learn more.

Test your knowledge: High-temp adhesives

Put your knowledge to the test by trying to answer these key questions on how to choose the right high-temperature-resistant adhesive. The technical experts from Master Bond cover critical information necessary for the selection process, including questions on glass transition temperature and service temperature range. Some of the answers may surprise even the savviest of engineers.
Take the quiz.

New Air Holster Safety Air Gun Mount

EXAIR's new Model 5930 Air Holster provides a simple and convenient way to keep Safety Air Guns secure and within easy reach at workstations throughout a facility. Designed to give operators a designated location for their air gun when not in use, the Air Holster helps prevent misplaced tools while keeping work areas organized and efficient. Its practical design makes it an ideal addition to manufacturing, assembly, maintenance, and other industrial workstations where Safety Air Guns are frequently used.
Learn more.

Southco access hardware in rail applications

Discover how Southco's rail access hardware solutions help improve safety, reliability, and operational efficiency across modern rail networks. The video showcases a range of rail applications where Southco's access hardware plays a critical role, including driver cabins, lighting systems, tray tables, headrests, armrests, and other passenger and operator touchpoints. Designed to support dependable performance in demanding moving environments, Southco's solutions help operators streamline maintenance processes, minimize downtime, and enable more proactive asset management.
View the video.

Multi-zone tension leveler for hard-to-flatten alloys

Redex USA's Levelflex^® is a modular, multi-zone tension leveler engineered for continuous processing lines, including coating and heat treatment of aluminum alloys and where flatness is critical to coating adhesion and downstream formability. By stretching material within 95% of its yield strength, it corrects stubborn flatness defects in fewer passes. It comes in open-loop pure stretch or closed-loop tension measurement modes to optimize surface integrity and eliminate crossbow.
Learn more.

Hold any shape with ID and OD Form Holding Clamps

These simple OD and ID clamping solutions from Fixtureworks clamp onto your part in one easy operation, eliminating the need for custom fixtures. They allow users to clamp onto the inner or outer diameter of small-size, irregularly shaped work parts fast. Lots of options.
Learn more.

New app allows anyone to operate a robot from their phone

Someone with no computing experience may soon be able to remotely control a robot from anywhere on the planet using a smartphone, thanks to new technology developed by researchers at Georgia Tech.

The new technology is also set to revolutionize the scale of policy training data collection, which is essential to advancing robotic capabilities and meeting growing production demand.

COBALT is a mobile app that turns smartphones into controllers for robot arms. With a secure Wi-Fi connection to a server, users can move their phones in any direction, and the robot arm will mirror the motion -- from anywhere in the world.

Researchers at Georgia Tech test out the COBALT app that can operate a robot remotely from anywhere in the world. [Credit: Photo courtesy of Georgia Tech]

 

 

Ayush Agarwal, a Ph.D. student in Georgia Tech's School of Interactive Computing who leads a research team developing COBALT, said it works like the games people play on smartphones. Users can press a button to have the arm grasp an object, move it, and release it with another button.

Agarwal conducted several user studies with participants in nine countries who remotely operated robot arms inside Georgia Tech's People, AI & Robotics (PAIR) Lab. The lab is directed by Assistant Professor Animesh Garg, who advises Agarwal.

"We built an entire distribution system for remote teleoperation scaled to where we had people from Indonesia, India, and Pakistan operating for us," Agarwal said. "They were novice operators who had never done it before. By collecting data from these new users, we showed that we can train policies to automate certain tasks."

Garg envisions a world where data collection for policy training is done through crowdsourcing. He began working toward this goal 10 years ago as a postdoc at Stanford University, when he developed RoboTurk, an earlier version of COBALT.

"There is a large-scale data collection requirement for mass robot production to be possible, and it will not be solved purely through simulation," Garg said. "Our idea was, what if we could get almost every person on the planet to be a passive source for data collection? There are almost five billion people who have smartphones and know how to use them."

Education and economy impact
Another major implication of COBALT could be expanded access to CS and robotics education.

Students can learn to operate a robot remotely in any classroom. In fact, Garg and his lab recently hosted students from Midtown High School in Atlanta to demonstrate COBALT and let them control robot arms from a phone.

Garg also sees the possibility of a "gig economy" in which people pay remote operators to control assistive robots in their homes and complete household chores for them.

"It could be Uber for robots," he said. "People who want to log onto the platform can do so at their convenience and for as long as they want."

Companies with robot-dependent labor tasks could also use the platform to enable human oversight.

"If I deploy a robot in a factory that achieves high autonomy for most tasks, but there are still times it needs help, a human could operate the robot from anywhere in the world," Garg said.

Building a network
Agarwal's studies showed that people prefer to interact with and control a robot using a smartphone rather than virtual reality (VR) headsets, controllers, keyboards, mice, or other devices.

"The phone is a more intuitive interface and can provide data quality that's on par with other commonly used devices," he said.

Agarwal also said there is minimal latency in the video feed sent back to operators on the other side of the world. That's because the amount of data being processed is small.

The data is carried over Web Real-Time Communication (WebRTC), the same technology used by many streaming services and web conferencing platforms such as Zoom and Google Meet.

"There's a connection from your phone to the teleoperation server, which is connected to the robots," Agarwal said. "Then there's another connection from the teleoperation server back to the user, which allows for a video stream. We need low latency on both, because you don't want the user to move their phone and wait 10 seconds to see the visual feed."

Agarwal is the co-lead author of a paper on COBALT that was presented at the IEEE International Conference on Robotics and Automation earlier this month in Vienna. He said the paper stands out because it has moved from theory to the implementation of an entire distribution network.

"The real novelty of our paper is the systems that we build around it to actually support the scaling of remote operation and data collection at a global level," he said.

Source: Georgia Tech

Published June 2026

Rate this article